M2series_ServiceManual_e.pdf - 第8页
Cleaning of Disk Drive .............................................................................................4-3 Control Board ......................................................................................…

Contents
1 Installation................................................................................................... 1-1
Installation of Machine .......................................................................................................1-2
Environmental Requirements....................................................................................1-2
How to Hoist the Machine ........................................................................................1-3
Production Line ........................................................................................................1-5
Installing the Machine ..............................................................................................1-6
Supplementary Explanation for Installation .............................................................1-9
Removal of Rust Inhibiting Grease.........................................................................1-11
Connecting Loader with Machine.....................................................................................1-13
Pre-Process and Post-Process of Machine ........................................................................1-14
Connecting Pre-Process and Post-Process..............................................................1-14
Sequence of Receiving PC board (Standard spec.).................................................1-15
Sequence of Sending PC board (Standard sepc.)....................................................1-16
Sequence of Receiving PC board (SMEMA Interface spec.) .................................1-17
Sequence of Sending PC board (SMEMA Interface spec.) ....................................1-18
2 Periodical Checks.......................................................................................2-1
Daily Checks.......................................................................................................................2-2
Visual Check.............................................................................................................2-2
Manual Check ...........................................................................................................2-4
Monthly Check....................................................................................................................2-5
3 Mechanical Section .................................................................................... 3-1
Head Cover Unit .................................................................................................................3-2
Head Manifold Section ............................................................................................3-4
Head Manifold Section .......................................................................................................3-5
Inspection for Head/Nozzle Clogging and Solenoid Valve Breakdown.............................3-6
Nozzle .................................................................................................................................3-9
Nozzle Recognition Stickers.............................................................................................3-16
Labeling a Nozzle ID Sticker to a Nozzle ..............................................................3-16
Cleaning Nozzle Recognition Stickers ...................................................................3-17
Camera ..............................................................................................................................3-18
Mirror and lens of camera.......................................................................................3-18
Cleaning of Scan Camera........................................................................................3-18
Cleaning of Fixed camera .......................................................................................3-19
Cleaning of Teach Camera......................................................................................3-21
Lubrication........................................................................................................................3-22
Lubrication Points...................................................................................................3-22
Specified Lubricants ...............................................................................................3-33
4 Electrical Section........................................................................................ 4-1
Floppy Disk and Disk Drive ...............................................................................................4-2
Handling Floppy Disk...............................................................................................4-2
Cleaning of Disk Drive.............................................................................................4-3
Control Board .....................................................................................................................4-4
Handling Control Board............................................................................................4-4
Electrodes on Feeder / Feeder Bank ...................................................................................4-5
Adjustment of Board Detection Sensors.............................................................................4-6
Cautions about overall electrical items ...............................................................................4-8
5 Materials ...................................................................................................... 5-1
Standard Accessories ..........................................................................................................5-2
Nozzle, Locate Pin, Pushup Pin, etc ...................................................................................5-3
Replacement Parts...............................................................................................................5-5
Air Circuit Diagram ............................................................................................................5-8
System Block Diagram .......................................................................................................5-9
Layout of Electrical Parts..................................................................................................5-10
CPU BOX ASSY....................................................................................................5-11
SERVO BOX ASSY...............................................................................................5-12
CP ASSY. ...............................................................................................................5-13
PS BOX ASSY. ......................................................................................................5-14
OP BOX ASSY.......................................................................................................5-15

1 Installation
1-1
1
Installation