SIPLACE D1 规格说明书英文版 - 第37页

37 01005 Placement The SIPLACE D1 is pre- pared to place 01 005 compo- nents (0.4 mm x 0.2 mm) as standard. To do this, you simply have to implement the optional 01005 p ackage for 12-segment Collect & Place heads. Y…

SIPLACE Service

SIPLACE Overall Line

Effectiveness (OLE)

All around the world,

SIPLACE Service offers a

comprehensive portfolio of

services to help SIPLACE

customers optimize their

overall line effectiveness

(OLE) - in other words, to

optimize the productivity and

thus the profitability of their

line. To ensure this, the

important factors that affect

production - equipment,

employees and processes -

must interact perfectly. The

SIPLACE Service team

helps SIPLACE customers to

do this, backed up with over

20 years' experience in the

field of SMT production. The

available services can be

combined to create solutions

for individual customer

requirements.

Assets

It is extremely important to

keep placement systems

(Assets) in optimum condi-

tion to ensure that production

runs smoothly. Professional

SIPLACE services create the

ideal conditions for this.

The available services

include the following: Instal-

lation and commissioning,

maintenance, calibration and

restoration of machine cap-

ability conditions, machine

status certificates, hotline

support, technical service

and services associated with

upgrading and extending

existing systems.

People

The motivation and technical

skills of production

employees (People) are at

least as important as the

condition of the equipment,

however. SIPLACE can pro-

vide a wide range of training

courses - from the basic prin-

ciples of operator training

through to in-depth courses

for experts. A knowledge gap

analysis will be carried out to

tailor training programs to

specific needs. All SIPLACE

training courses can be held

either in one of 14 SIPLACE

Training Centers worldwide

or on site at the production

facility (Mobile Classroom).

Processes

Production processes

(Processes) have to be

repeatedly examined on the

test bench and matched to

changing conditions in order

to guarantee optimum

productivity in a production

facility. SIPLACE experts will

analyze production pro-

cesses on site with the cus-

tomer, identify potentials,

recommend improvements

and help SIPLACE custom-

ers to implement them. If

necessary, we can also pro-

vide special solutions for

placement problems (noz-

zles and grippers). This will

provide a lasting boost to the

efficiency of a production

facility.

Assets

Installation &

Commissioning

Maintenance Support

Upgrades &

Options

People

SIPLACE Knowl-

edge Gap Analysis

SIPLACE Training Process Training

Processes

Customization

Services

Performance

Services

01005 Placement

The SIPLACE D1 is pre-

pared to place 01005 compo-

nents (0.4 mm x 0.2 mm) as

standard. To do this, you

simply have to implement the

optional 01005 package for

12-segment Collect&Place

heads. You can then easily

process even the tiniest com-

ponents currently available

with no drop in output.

For 01005 placement you will

need station software ver-

sion 604.01 and SIPLACE

Pro 5.0 (or a later version).

This will also improve the

detection capability at the

associated nozzles.

The 01005 package for the

SIPLACE D-series contains

the following components:

• Sleeves for placement

with low placement forces

(3x)

• High-resolution camera,

type 38

• Special type 905 nozzles

designed for 01005 place-

ment (12 x)

There are also special

S-feeder modules available

for 01005 placement. These

optimize pick-up by ensuring

the ideal feeding conditions.

As a rule with 01005 place-

ment, a finely tuned overall

01005 process is the basic

requirement if you want to

achieve excellent results. All

the process parameters must

be optimized. The SIPLACE

team will be pleased to

advise you on how to do this.

01005 measurement

results and ambient

conditions

Dpm values and pick-up

rates for 01005 placement

are highly dependent on the

measuring conditions, so it is

important to specify them

with the corresponding ambi-

ent conditions. Ask your local

SIPLACE dealer for example

and the associated condi-

tions.

Maximum Quality in Production

The SIPLACE D1 not only

provides market-leading

machine quality; it also guar-

antees maximum product

quality through a combina-

tion of the following features:

100% placement process

control

The SIPLACE D1 has vari-

ous control mechanisms as

standard that guarantee

maximum placement reliabil-

ity. For example, sensors

check whether the compo-

nent was picked up or set

down correctly. The force

measurement also checks

the specified component set-

down forces and compen-

sates for differences in

height during pick-up and

any bumps on the PCB dur-

ing placement.

Digital vision inspection

The digital vision system

guarantees extremely fast

and reliable component rec-

ognition, while being very

simple to use. The system

identifies each individual

component from its shape

and color. Using different illu-

mination and brightness lev-

els, every component shape

can be easily detected. The

system also stores images of

the components, known as

"vision dumps". These show

which components were

rejected. As a result, errors

can be detected earlier when

introducing new products,

thus increasing process reli-

ability. The vision dumps

also provide good negotia-

tion tools if defective compo-

nents are supplied.

Intelligent software for

set-up verification

The SIPLACE D1 set-ups

are verified on the compo-

nent roll with reference to the

barcode scanner. This helps

to avoid set-up errors.

Automatic optical inspec-

tion

Finally, with SIPLACE OS,

the SIPLACE team is offering

an AOI (Automatic Optical

Inspection) device that

checks the products and sig-

nals errors to the placement

machine.

This network of tests consid-

erably lowers dpm rates and

increases the first pass yield.

Quality values for the SIPLACE D1

Pickup rate 99.95%

a) Based on average values from evaluations

Dpm rate 5 dpm