SIPLACE D1 规格说明书英文版 - 第6页

6 Machine Description Flexible single-gantry machine offering opt imum price/performance rat io High-tech with an optimum price/performance rat io : this was the SIPLACE team's aim for the SIPLACE D1 - the flexible …

Overview of the Technical Data

Placement rate

IPC value

Benchmark value

Theoretical value

a) See page 7 for a definition of the output values

13,000 comp./h

15,000 comp./h

20,000 comp./h

Component range 01005 - 200 x 125 mm²

Placement accuracy

angular accuracy

b) The accuracy value was measured using the vendor-neutral IPC standard

± 30 µm (3), ± 40 µm (4)

± 0.05° (3), ± 0.07° (4)

Feeder module types Tape feeder modules, waffle-pack trays, stick maga-

zine feeders, bulk cases, dip modules, application-

specific OEM feeder modules, WPC

Feeding capacity 90 tracks with 3 x 8 mm S

PCB format max. 610 x 508 mm²

PCB thickness 0.3 - 4.5 mm (others available on request)

PCB weight max. 3 kg

Camera 6 illumination levels

SIPLACE D1 machine colors

Machine protection: Light Basic

(SIPLACE color code SN 700)

Machine protection: Anthracite

(SIPLACE color code SN 614)

Hoods: Light Basic

(SIPLACE color code SN 700)

Machine protection: Light Basic

(SIPLACE color code SN 700)

Machine Description

Flexible single-gantry

machine offering optimum

price/performance ratio

High-tech with an optimum

price/performance ratio:

this was the SIPLACE team's

aim for the SIPLACE D1 - the

flexible single-gantry

machine from the SIPLACE

D-series generation. Now

you can benefit from the

innovative added value that

the SIPLACE D1 creates

with its combination of inno-

vative and proven technol-

ogy data.

The highlights of the

SIPLACE D1 at a glance:

Flexible head combina-

tions to meet every need

The concept behind the

SIPLACE D1 is totally new; it

only has one gantry, but it

can, if necessary, be

equipped with one (as the

SIPLACE D1S) or two

(SIPLACE D1) placement

heads.

A 12 or 6-segment

Collect&Place head and a

Pick&Place head may be

used. This will provide higher

placement forces, direct

placement force measure-

ment, and the linear drive on

the Z-axis means that it is

very robust. It will even place

large and complex compo-

nents without problems.

During placement, the place-

ment heads fetch the compo-

nents from the at-rest

component supply, and set

them down on the PCB,

which is also stationary. This

proven SIPLACE principle

guarantees reliable pick-up

of even the smallest compo-

nents, prevents the compo-

nents slipping on the PCB

and minimizes traversing

paths.

Optimized transport condi-

tions with the flexible dual

conveyor

The user also has access to

different variants of the PCB

conveyor: SIPLACE single

conveyor and flexible

SIPLACE dual conveyor.

The latter offers all the bene-

fits of the conventional dual

conveyor, such as reducing

non-productive downtimes,

combined with the option of

using the single conveyor.

01005 placement

Even the trend towards com-

ponent miniaturization is no

problem for the SIPLACE D1

since it is equipped as stan-

dard to place 01005 compo-

nents. To do this, you simply

have to implement the optio-

nal 01005 package for

12-segment Collect&Place

heads. You can then process

even the tiniest components

currently available without

any problems.

Machine Performance

Incredibly fast new prod-

uct introduction (NPI) with

external set-up preparation

and vision teaching

The SIPLACE D1 really

comes into its own in flexible

production environments.

For example, NPI can be

implemented as fast as pos-

sible with the SIPLACE Vir-

tual Product Build. This NPI

solution allows you to pro-

gram offline, set up and

check offline and to make

adjustments offline with the

SIPLACE Pro software.

This increases machine utili-

zation and reduces waste.

And with respect to the cur-

rent production run, the

SIPLACE vision teaching

station also makes it

extremely simple and fast to

generate component shape

descriptions, even for com-

plex components. The set-up

process starts once you have

optimized the product and

defined all the components in

the programming system.

This is also done externally

and then checked by means

of the barcode and data

transfer. This makes the

product change child's play:

the program and all the data

are sent to the line and the

new production run can start.

It just can't get any faster!

Lowest dpm with set-up

verification, sophisticated

sensors and AOI

The highest machine quality

allows the SIPLACE D1 to

produce the highest product

quality. This is guaranteed by

a number of additional

features.

Sensors check the presence

and position of the compo-

nents before and after every

pick-up and placement oper-

ation at the placement head.

The digital SIPLACE Vision

System detects the compo-

nents faster and more reli-

ably than the old analog

technology. Finally, with

SIPLACE OS, the SIPLACE

team is offering an AOI

(Automatic Optical Inspec-

tion) device that checks the

products and signals errors

to the placement machine.

This network of tests consid-

erably lowers dpm rates and

increases the first pass yield.

Types of place-

ment head

12-nozzle Collect&Place head (C&P12)

6-nozzle Collect&Place head (C&P6)

SIPLACE Pick&Place head (P&P)

PLEASE NOTE IPC value [comp./h]

According to the vendor-neutral conditions of the IPC 9850 standard published

by the Association of Connecting Electronics Industries.

SIPLACE Benchmark value [comp./h]

The SIPLACE benchmark value is measured during the machine acceptance

tests. It corresponds to the conditions set out in the SIPLACE scope of service

and supply.

Theoretical maximum output value [comp./h]

The theoretical maximum output value is calculated from the most favorable

conditions for each machine type and setting, and corresponds to the theoret-

ical conditions normally used in the industry.

Number of

gantries

IPC value Benchmark value Theoretical value

Placement head

configuration and

placement head

rate

C&P12

C&P6

P&P

13,000

8,400

2,600

15,000

9,800

2,800

20,000

11,500

3,500