PSV7000_ Owners Manual_096-0460-001B - 第110页

Maintenance ■ Maintenance Schedule 4—4 Data I/O • 096-0640-001B back Every w eek Probe tips, on the PNP head • Inspect Probe Tips to make certain they can create a good vacuum seal on the de vice. Replace if probe tip is…

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■ Maintenance Schedule ◘
PSV7000 Owner’s Manual 4—3
back
Every week Programmers
To help ensure there are no problems with the pro-
grammer hardware, run the programmers’ Self-test
once a week at a minimum; more often is even better.
The Power-On-Self-test (POST), which sets precision to
a laser-trimmed reference, runs when programmers are
powered up .
This insures proper operation of the programmers
voltage sources.
CAUTION: Possible damage to programmers
and devices! DO NOT TURN AIR OR POWER
OFF to the PSV7000 Machine while a job is
running.
A job must be
Finished
before turning OFF
compressed air or electrical power. Wait for the
gantry to park before turning OFF.
Run the Self-test by either
A) turning the PSV7000 System power OFF properly
and then ON (Shutting Down the PSV7000 System on
page 2-7) or
B) turning OFF only power to the programmers, and
then ON, with the Programmer Power Switch on the
Power Panel. If there is a programmer issue, a message
will display when the next TaskLink job is run.
—Refer to the Operator’s Manual for switch locations.
—
Every week General system Clean surfaces of equipment and all areas in workspace
with a clean brush, cloth, or dry compressed air.
page
4-12
Date
completed
/ initials
Component
Action
(see precautions also, on page listed)
Page
* denotes optional equipment
Maintenance ■ Maintenance Schedule
4—4 Data I/O • 096-0640-001B
back
Every week Probe tips, on the
PNP head
• Inspect Probe Tips to make certain they can create a
good vacuum seal on the device. Replace if probe tip
is worn, cut, or damaged.
• Clean the PNP Probe tips with alcohol wipes
(Data I/O PN 570-0410-001) or a damp cloth.
Note: Do not touch the probe tip with bare
hands. Finger oils can cause small devices to
stick.
page
4-14
Every week Laser Marking* Clean the Rotor Probe tips. page
4-35
Every week Data I/O Dual Tray
Feeder*
Check the Data I/O Dual Tray Feeder for damaged or
broken parts.
Check the conveyor belt and the black inside side
guides for dirt, nicks, or other signs of damage. For
more information, refer to the Dual-Tray Feeder Opera-
tor’s Manual.
—
Every week,
or as
needed
3D Coplanarity
Inspection System*
Blow off the 3D Inspection System glass lens with clean
and dry compressed air, or wipe gently with lens tissue
or soft cloth. Pre-moistened
wipes (Data I/O PN
5700410)
can also be used. Check the Accessories that
came with your system.
—
Items to check Every Month
Every
month
Data I/O Dual Tray
Feeder*
Clean and Inspect the Data I/O Dual Tray Feeder. page
4-61
Every
month
Supply line air filter Check the main air filter and replace if necessary. Drain
fluid.
page
4-18
Every
month
Vacuum Generator
filters at PNP head
Check vacuum generator filters; replace as necessary. page
4-19
Every
month
Laser Marking* Clean the Laser housing to remove laser marking dust. page
4-34
Item to check Every Three Months
Every
quarter
Device Position Sen-
sor
Clean the sensor windows. Clean more often in envi-
ronments that demand it. Click the AH700 Check Image
button to determine if cleaning is necessary.
page
4-12
Every
quarter
LCD Display (Quarterly or as needed)
Clean the monitor with consumer-grade ammonia
glass cleaner. Spray window cleaner onto a soft,
lint-free cloth and wipe the screen.
DO NOT APPLY liquids directly to the screen.
DO NOT USE alcohol or industrial chemical cleaners.
—
Date
completed
/ initials
Component
Action
(see precautions also, on page listed)
Page
* denotes optional equipment
■ Maintenance Schedule ◘ Materials Required
PSV7000 Owner’s Manual 4—5
back
Materials Required
To perform preventive maintenance procedures on the
PSV7000 System, in general you need the following materials.
Every quar-
ter
Safety doors Clean with damp cloth. —
Items to check Every Six Months
6-mos. PNP head Check; tighten if necessary. page
4-22
Every
6-mos. or as
needed
depending
on use
Laser Marking Sys-
tem*
Tiger Fume Extractor
Clean the nozzle and extraction tube.
Replace the Pre-Filter. . . . . . . . . .
Replace the Tiger main filter twice yearly, or whenever
the Tiger System alarm sounds and blinks the red lamp.
page
4-36
page
4-36
page
4-36
Every
6-mos.
Handler Computer Clean the Handler Computer air filter. page
4-41
Every
6-mos.
Laser Computer* Clean the Laser Computer air filter. page
4-39
Every
6-mos.
3D Inspection Com-
puter*
Clean the 3D Coplanarity Inspection Computer air fil-
ter.
page
4-43
Items to check Once a Year
Every year
Gantry
guide rails
(every 2 million
devices or one year,
whichever comes
first)
Clean and lubricate annually, or sooner if the gantry
becomes noisy.
page
4-22
Every year FlashCORE program-
mers
Run conformance verification test using Data I/O’s
DAB, part number 910-2200-003 or higher. Or have a
Data I/O Service Technician perform the test. Custom-
ers with an APS contract have some costs of the test
covered in the agreement.
page
4-28
Every year Vacuum Generator
silencers PNP head
Check vacuum generator silencers; replace as neces-
sary.
page
4-21
Every year
or as
needed
Gantry Belt Check Gantry belt tension.
Required: PSV7000 SELF-SERVICE SPARES KIT
page
4-23
Date
completed
/ initials
Component
Action
(see precautions also, on page listed)
Page
* denotes optional equipment