PSV7000_ Owners Manual_096-0460-001B - 第111页
■ Maintenance Schedule ◘ Materials Required PSV7000 Owner’s Manual 4—5 back Materials R equired T o perform preventiv e maintenance procedures on the PSV7000 System, in general you need the following materials. Every qua…
Maintenance ■ Maintenance Schedule
4—4 Data I/O • 096-0640-001B
back
Every week Probe tips, on the
PNP head
• Inspect Probe Tips to make certain they can create a
good vacuum seal on the device. Replace if probe tip
is worn, cut, or damaged.
• Clean the PNP Probe tips with alcohol wipes
(Data I/O PN 570-0410-001) or a damp cloth.
Note: Do not touch the probe tip with bare
hands. Finger oils can cause small devices to
stick.
page
4-14
Every week Laser Marking* Clean the Rotor Probe tips. page
4-35
Every week Data I/O Dual Tray
Feeder*
Check the Data I/O Dual Tray Feeder for damaged or
broken parts.
Check the conveyor belt and the black inside side
guides for dirt, nicks, or other signs of damage. For
more information, refer to the Dual-Tray Feeder Opera-
tor’s Manual.
—
Every week,
or as
needed
3D Coplanarity
Inspection System*
Blow off the 3D Inspection System glass lens with clean
and dry compressed air, or wipe gently with lens tissue
or soft cloth. Pre-moistened
wipes (Data I/O PN
5700410)
can also be used. Check the Accessories that
came with your system.
—
Items to check Every Month
Every
month
Data I/O Dual Tray
Feeder*
Clean and Inspect the Data I/O Dual Tray Feeder. page
4-61
Every
month
Supply line air filter Check the main air filter and replace if necessary. Drain
fluid.
page
4-18
Every
month
Vacuum Generator
filters at PNP head
Check vacuum generator filters; replace as necessary. page
4-19
Every
month
Laser Marking* Clean the Laser housing to remove laser marking dust. page
4-34
Item to check Every Three Months
Every
quarter
Device Position Sen-
sor
Clean the sensor windows. Clean more often in envi-
ronments that demand it. Click the AH700 Check Image
button to determine if cleaning is necessary.
page
4-12
Every
quarter
LCD Display (Quarterly or as needed)
Clean the monitor with consumer-grade ammonia
glass cleaner. Spray window cleaner onto a soft,
lint-free cloth and wipe the screen.
DO NOT APPLY liquids directly to the screen.
DO NOT USE alcohol or industrial chemical cleaners.
—
Date
completed
/ initials
Component
Action
(see precautions also, on page listed)
Page
* denotes optional equipment
■ Maintenance Schedule ◘ Materials Required
PSV7000 Owner’s Manual 4—5
back
Materials Required
To perform preventive maintenance procedures on the
PSV7000 System, in general you need the following materials.
Every quar-
ter
Safety doors Clean with damp cloth. —
Items to check Every Six Months
6-mos. PNP head Check; tighten if necessary. page
4-22
Every
6-mos. or as
needed
depending
on use
Laser Marking Sys-
tem*
Tiger Fume Extractor
Clean the nozzle and extraction tube.
Replace the Pre-Filter. . . . . . . . . .
Replace the Tiger main filter twice yearly, or whenever
the Tiger System alarm sounds and blinks the red lamp.
page
4-36
page
4-36
page
4-36
Every
6-mos.
Handler Computer Clean the Handler Computer air filter. page
4-41
Every
6-mos.
Laser Computer* Clean the Laser Computer air filter. page
4-39
Every
6-mos.
3D Inspection Com-
puter*
Clean the 3D Coplanarity Inspection Computer air fil-
ter.
page
4-43
Items to check Once a Year
Every year
Gantry
guide rails
(every 2 million
devices or one year,
whichever comes
first)
Clean and lubricate annually, or sooner if the gantry
becomes noisy.
page
4-22
Every year FlashCORE program-
mers
Run conformance verification test using Data I/O’s
DAB, part number 910-2200-003 or higher. Or have a
Data I/O Service Technician perform the test. Custom-
ers with an APS contract have some costs of the test
covered in the agreement.
page
4-28
Every year Vacuum Generator
silencers PNP head
Check vacuum generator silencers; replace as neces-
sary.
page
4-21
Every year
or as
needed
Gantry Belt Check Gantry belt tension.
Required: PSV7000 SELF-SERVICE SPARES KIT
page
4-23
Date
completed
/ initials
Component
Action
(see precautions also, on page listed)
Page
* denotes optional equipment
Maintenance ■ Maintenance Schedule
4—6 Data I/O • 096-0640-001B
back
Note: Specific items are noted at each individual procedure.
Generally Required Items
• Lens cleaning paper (Data I/O PN 570041)
• Water dampened cloth for cleaning
• Isopropyl alcohol
• Antistatic cleaner
• Dry, compressed air
• Safety goggles
• Disposable protective gloves
• Particle (dust) mask
•SAE and metric hex socket wrenches and hex keys (Allen
Wrenches). Data I/O hex key set PNs: Metric 565-0006-001, and
Standard 565-0007-001
• Screw driver sets, flat and Phillips
• Metric open end wrenches for the probe tips
• Shop vacuum cleaner
• Self-Serve Spares Kit (page 4-7)
Turning Off the System
When the PSV7000 System will not be used for several days, or before
performing a service procedure, turn OFF the system.
See Shutting Down the PSV7000 System on page 2-7.