PSV7000_ Owners Manual_096-0460-001B - 第19页
■ System Description ◘ Safety Systems PSV7000 Owner’s Manual 1—5 back cal power from PSV7000 or any optional equipment installed. Turn the main power OFF before opening metal access doors. Pinch hazard! The E-Stop does n…
Introduction ■ System Description
1—4 Data I/O • 096-0460-001B
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System Description
The PSV7000 System moves devices from input media through a pro-
gramming and optional marking process to output media for
delivery to the next phase of the production process. The
PSV7000 System combines a device programming system and a
high-speed pick and place head (PNP head) to provide rapid pro-
gramming of standard pitch devices, as well as ultra-fine pitched
devices.
TaskLink™ software and Automated Handler software (AH700) run-
ning on the system’s Handler Computer direct the PSV7000 System to
perform a series of processes, including automatic handling, pro-
gramming, marking, and placement of devices to the output media of
choice.
Safety Systems
The PSV7000 System has several safety systems to prevent personal
injury and system damage. These systems include E-Stops and safety
doors. If your system has a Laser Module, it comes with a fume
extractor.
Emergency Stop (E-Stop) Buttons
Two large, red Emergency Stop buttons are located near the top of the
PSV7000 System, one on either side of the machine. When an E-Stop
button is pressed, the gantry stops moving immediately. See caution
notice below.
.
Figure 1-3: Two Emergency Stop (E-Stop) buttons.
WARNING: Shock hazard! Pressing an E-Stop button removes
power from the motion controller (gantry) only, and stops com-
munication to the Laser Marking head. It does not remove electri-
Back Side
Front Side
■ System Description ◘ Safety Systems
PSV7000 Owner’s Manual 1—5
back
cal power from PSV7000 or any optional equipment installed.
Turn the main power OFF before opening metal access doors.
Pinch hazard! The E-Stop does not shut off air. Socket actuators
can still move down and up.
Safety Door with Interlocks
During operation, when the high-speed PNP head is processing
devices, the clear plastic doors at the workspace are closed to protect
operators from injury. Both doors have a safety interlock which stops
gantry movement if the operator forgets to first park the PNP head.
Normally, if the power is ON, the PNP head should be stopped in the
park position or Tool position prior to opening a safety door.
WARNING: Possible collision hazard! The high speed and force of
the gantry can seriously harm anyone working inside the work-
space.
When working within the machine workspace, moving the PNP
head must be the responsibility of only one qualified individual.
All others must stay clear of the machine controls to prevent injury
to that person.
Ensure that a job is Paused or Finished, or the system power is
OFF prior to opening any safety doors.
WARNING: Shock hazard! Opening the safety doors stops motion
of the gantry only. It does not remove electrical power from the
machine or any optional equipment.
Turn the main power OFF for safety unless otherwise directed.
CAUTION: Possible product damage! Do not use solvents such as
acetone, lacquer thinner, mineral spirits, isopropyl alcohol, or any
type of abrasive compound on the safety doors. These products
will damage the safety door surfaces and ESD coating, and
reduce visibility of the work area.
Park Position:
The spot where the head
stops when a job is paused
or ended (near left side
center).
Tool Position:
Near the front center for
easy access to the PNP
head.
Home Position...
the far, right corner of
the workspace where
the head travels to
before each job is
started.
Introduction ■ System Description
1—6 Data I/O • 096-0460-001B
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Electrostatic Discharge (ESD) Precautions
Devices (integrated circuits) are very sensitive to static, and could be
damaged by unintended electrostatic discharge while being handled.
The most effective way to prevent damage from ESD is to make sure
a common electric potential (ground) exists between a static-sensitive
device or component, its environment, and the operator.
Operators should wear an antistatic wrist strap (Data I/O part
number 440-0021-001+) connected to one of the grounding connec-
tions on the machine. The wrist strap should contain a 1–10 M-ohm
current limiting resistor.
Handling Devices Safely
To prevent damage to device pins, use a vacuum tool, also called a
vacuum tweezer, to pick up devices. The vacuum tool is designed to
handle devices without damaging them.
CAUTION: Possible device pin damage! Do not touch devices
with your hands or any implement other than the vacuum tool.
Doing so could damage devices with fine-pitched leads.
To pick up a device using the vacuum tools use an squeezable air
bladder for suction. There are a variety of models, sizes and tips.
Some tips are replaceable.
Figure 1-1: A Vacuum Tweezer: Data I/O PN 565-8000-001.
[Laser Marking only] Fume Extractor
Used with the Laser Marking option, the laser fume extractor
removes harmful smoke and hazardous materials from the marking
area and safely stores them for proper disposal.
Note: Refer to Laser Safety on page 1-20 for more information.
For maintenance, see Laser Marking Fume Extractor on page 4-35.