PSV7000_ Owners Manual_096-0460-001B - 第4页

Contents ii Data I/O • 096-0460-001B ¤ ¤ ¤ ¤ ¤ ¤ ¤ 2 • Setup Machine Installation 2–1 Leveling 2–2 Connecting Facilities 2–3 Connecting Air 2–3 Connecting Electrical Power 2–5 (Optional) Connecting an Ethernet Cable 2–5 …

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Data I/O • PSV7000 Owner’s Manual i
1Contents
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1 • Preface
Using This Manual 1–v
Warnings and Cautions 1–v
Safety Symbols 1–vi
Symbols for Specific Models & Options 1–vii
Precautions for Safe Operation 1–viii
Precaution List 1–viii
Contacting Data I/O 1–x
Data I/O Customer Support 1–x
Repair Service 1–xii
Change of Address 1–xii
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1 • Introduction
Snapshot of PSV7000 1–2
Setting the Language 1–3
System Description 1–4
Safety Systems 1–4
Machine Axes 1–7
Basic Machine Functions 1–7
Input and Output Options 1–8
Manuals for Optional Equipment 1–8
PSV7000 Specifications 1–9
Machine Components 1–10
Component Descriptions 1–10
Optional Equipment Descriptions 1–14
Software 1–16
Customer-Supplied Software 1–16
TaskLink 1–17
AH700 Application 1–18
Laser Software 1–18
Laser Safety 1–20
Room Considerations 1–21
Ventilation 1–21
Access Space 1–21
PSV7000 Owner’s Manual
Contents
ii Data I/O • 096-0460-001B
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2 • Setup
Machine Installation 2–1
Leveling 2–2
Connecting Facilities 2–3
Connecting Air 2–3
Connecting Electrical Power 2–5
(Optional) Connecting an Ethernet Cable 2–5
Applying Power for the First Time 2–6
Shutting Down the PSV7000 System 2–7
(Optional) Installing Antivirus Software 2–8
(Optional) Network Settings 2–8
Setting Up Input and Output Media 2–10
About Static Tray Input and Output 2–10
Install Reject Bin 2–12
Setting Up an Automatic Tray Feeder 2–12
Setting Up the Tube Input and Output Media 2–18
Setting Up the Tape Output System 2–21
Setting Up the Laser Marking Module 2–29
Setting Up the Label Printing System 2–31
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3 • Administrative Functions
Safety Messages and Precautions 3–3
Administrator Functions 3–4
Reference List of Operator Functions 3–4
Editing the winAH400.ini File 3–5
Creating a Task in TaskLink 3–5
Creating Security Profiles 3–6
(Optional) Do a First Article Test 3–7
(Optional) Setting TaskLink to Operator Mode 3–8
Enhanced Yield Programming 3–8
Dry Run (Ignore Programmers) 3–9
Teaching the Workspace Locations 3–9
Optimize Movetimes 3–11
Monitoring Statistics 3–12
Maximizing Programming Yields 3–20
Quality Control of Devices 3–20
Socket Issues 3–20
System Maintenance that Affects Yield 3–21
Process Errors 3–21
(Optional) Creating a Data File from a Master Device 3–23
Marking Options 3–24
(Optional) Creating a Laser Marking File 3–24
Contents
PSV7000 Owner’s Manual iii
3D Coplanarity Option 3–28
Running a Job with 3D Inspection 3–28
3D Inspection Results 3–31
Turning OFF the 3D Inspection Computer 3–33
Additional Features 3–34
Automotive Performance Pak 3–34
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4 • Maintenance
Maintenance Schedule 4–2
Materials Required 4–5
Turning Off the System 4–6
Self-Service Spares Kit 4–7
Workspace, Head and Gantry 4–8
Socket Adapters and Actuation 4–8
Cleaning the PSV7000 Machine 4–12
Pick and Place Probes 4–14
Adjusting Probe Blow-Off Pressure 4–15
Adjusting the Vacuum Generator Sensors 4–17
Replacing the Input Air Filter 4–18
Vacuum Generator Filters and Silencers 4–19
Inspecting Gantry Parts 4–22
Gantry Belt Tension 4–23
Replacing a PNP Probe Assembly 4–24
Programmers 4–28
FlashCORE Programmer Diagnostics 4–28
Replacing a FlashCORE Programmer 4–30
The Laser Module 4–34
The Laser Module 4–34
Laser Marking Fume Extractor 4–35
Handler Computer 4–41
Handler Computer Air Filter 4–41
Installing AH700 Software Updates 4–41
3D Coplanarity Inspection System 4–43
Cleaning the 3D Inspection PC Filter 4–43
Troubleshooting 4–44
Common Error Messages 4–44
Collect all PSV7000 System Logs 4–45
Programming Problems 4–48
Pick and Place Problems 4–49
Air Pressure Problems 4–50
Tube Input and Output Problems 4–51
Tray Feeder Problems 4–52
Handler Computer Failure 4–52
Laser Marking Problems 4–53
Tape Output System 4–54
Cleaning the Pressure Seal 4–54