00196062-03_SM_LDU-X_EN - 第4页
4 Service Manual SIPLACE LDU-X Linear Dipping Unit 11/2017 Contents 4.2.8 Replacing the stop pin .. 26 4.2.9 Replacing the supports .. 28 4.2.10 Replacing the energy and data interface (EDIF) .. 29 4.2.11 Replacing…
3Service Manual SIPLACE LDU-X Linear Dipping Unit 11/2017
Contents
Contents
1 Introduction.. 5
1.1 Safety Instructions.. 5
1.1.1 Conventions for the Use of Safety Instructions and Symbols.. 5
1.1.2 Safety Instructions on Hazardous Materials.. 5
1.1.3 Warning and information signs on the LDU-X.. 6
1.1.3.1 Warning Label W201.. 6
1.1.3.2 Warning Sign for Health Hazard.. 7
1.1.3.3 Warning Label W204.. 7
1.1.3.4 Warning Label W210.. 7
1.2 Other Instructions.. 7
1.2.1 Environmentally-Friendly Disposal of Materials and Components.. 7
1.2.2 Use of Original SIPLACE Accessories and Spare Parts.. 7
1.2.3 Information About This Service Manual.. 8
1.2.4 ESD Guidelines.. 8
1.2.4.1 Definition of ESD.. 8
1.2.4.2 Important Measures to Protect Against Static Charging.. 8
1.2.4.3 Handling ESD Modules.. 8
1.2.4.4 Measurements and Modifications to ESD Modules.. 9
1.2.4.5 Dispatching ESD Modules.. 9
1.2.5 Validity of Document.. 9
1.2.6 Release History.. 9
1.2.7 SIPLACE on the World Wide Web (WWW).. 10
1.3 Staff Qualifications and Training.. 10
1.4 Abbreviations.. 10
2 Overview.. 11
2.1 Purpose and Areas of Application.. 11
2.2 Assembly and Function.. 11
2.3 Application Process.. 12
2.4 Requirements and restrictions.. 13
2.5 Serial number of module.. 14
3 Installation.. 15
3.1 Station Computer.. 15
3.2 Line Computer.. 16
4 Service Work.. 17
4.1 Single Slot EDIF.. 17
4.1.1 Placing the LDU-X on the Single Slot EDIF.. 18
4.1.2 Removing the LDU-X from the Single Slot EDIF.. 18
4.2 Replacing Spare Parts.. 19
4.2.1 List of Spare Parts.. 19
4.2.2 Important Information for Replacing Spare Parts.. 19
4.2.3 Replacing the Flux Tank.. 20
4.2.4 Replacing the IrDA Board.. 20
4.2.5 Replacing the X Adapter controller.. 21
4.2.6 Replacing the rear slide bearing.. 23
4.2.7 Replacing the front slide bearing.. 24
4 Service Manual SIPLACE LDU-X Linear Dipping Unit 11/2017
Contents
4.2.8 Replacing the stop pin.. 26
4.2.9 Replacing the supports.. 28
4.2.10 Replacing the energy and data interface (EDIF).. 29
4.2.11 Replacing the Display Board.. 31
4.2.12 Setting the Display Contrast.. 33
4.2.13 Replacing the Display Foil.. 34
4.2.14 Replacing the Service Switch.. 34
4.2.15 Replacing the EMERGENCY STOP Button.. 37
4.2.16 Replacing the LDU-X Controller.. 37
4.2.17 Replacing the Coupler.. 39
4.2.18 Replacing the Drip Tray.. 41
4.2.19 Replacing the Motor with Gearing and Encoder.. 41
4.2.20 Replacing the proximity switch.. 44
4.2.21 Replacing the downholder assembly.. 46
4.2.22 Replacing the cover.. 47
4.2.23 Replacing the handle.. 48
4.2.24 Replacing the cover panel.. 50
4.2.25 Replacing the flap.. 52
4.2.26 Replacing the left side panel.. 53
4.2.27 Replacing the cable X adapter - control board.. 54
4.2.28 Replacing the cable for the display board - control board.. 56
4.2.29 Frequent Service Tasks.. 57
4.2.29.1 Removing the Side Covers.. 57
4.2.29.2 Dismantling the Refill Unit.. 58
4.2.29.3 Removing and Dismantling the LDU Basis.. 58
4.2.29.4 Removing the Base Plate.. 60
4.2.29.5 Removing the Motor Mount.. 60
4.2.29.6 Fitting the Motor Mount.. 61
4.2.29.7 Fitting the Base Plate.. 61
4.2.29.8 LDU-X Controller.. 62
4.2.29.9 Assembling and Fitting the LDU Basis.. 63
4.2.29.10 Fitting the Side Covers.. 65
4.2.29.11 Removing the Controller Cover.. 65
4.2.29.12 Removing the EDIF Unit.. 66
4.2.29.13 Fitting the EDIF Unit.. 66
4.2.29.14 Fitting the Controller Cover.. 67
4.2.29.15 Removing the Cable to the IrDA Board.. 67
4.3 Adjustment .. 68
4.3.1 Setting the Zero Position of the X Axis.. 68
4.3.2 Setting the Z End Position Sensor.. 68
4.3.3 Setting the Zero Position of the Z Axis.. 69
4.4 Importing the LDU-X Firmware.. 69
4.5 Errors.. 74
4.5.1 Unable to Communicate with the Placement Machine.. 74
4.5.2 Leaking Flux.. 74
4.5.3 Insufficient Flux Layer.. 75
4.5.4 Flux Tank Blocked.. 75
4.5.5 Initialization not Successful.. 75
4.5.6 The axes won't move.. 76
4.5.7 Position Error.. 76
4.5.8 Step Loss.. 76
4.6 Maintenance: greasing the spindle and guidance.. 76
1 Introduction
1.1 Safety Instructions
Service Manual SIPLACE LDU-X Linear Dipping Unit 11/2017 5
1 Introduction
1.1 Safety Instructions
DANGER
Nonobservance of these safety instructions may cause injury to personnel and dam-
age to the machine!
► Please observe the safety instructions in the user manual of the relevant machine
for all work!
1.1.1 Conventions for the Use of Safety Instructions and Symbols
Safety Instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as fol-
lows according to the level of risk:
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable
damage to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property
may occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indic-
ates a part of the manual that requires particular attention.
Symbols
Example Description
Next This typeface marks controls and interface elements in the software.
► These symbols indicate actions that have to be performed by the operator.
1.1.2 Safety Instructions on Hazardous Materials
CAUTION
Observe the safety data sheets
Observe the applicable safety data sheet, when handling hazardous materials (e. g. Loctite
241, ethanol).