00196062-03_SM_LDU-X_EN - 第44页

4 Service Work 4.2 Replacing Spare Parts 44 Service Manual SIPLACE LDU-X Linear Dipping Unit 11/2017 4.2.20 Replacing the proximity switch Overview Proximity switch assembly [03068930-xx] 1. Proximity switch 2. Cable to …

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4 Service Work
4.2 Replacing Spare Parts
Service Manual SIPLACE LDU-X Linear Dipping Unit 11/2017 43
Loosely screw the motor into place
with the 4 screws and washers. Take
care to align the motor properly. To do
this, make sure that the rectangular
part of the housing at the rear of the
motor, on the right-hand side, points
inwards.
Once the motor has been correctly
aligned, tighten the 4 screws. Make
sure that the alignment is not changed
while you tighten the screws.
Before assembly, align the motors
and couplings so that the flattened
side of the motor shafts (1) and one of
the two grub screws (2) for the coup-
ling point upwards.
 NOTICE!
A reliable connection is only formed if
one of the grub screws touches the
flattened side of the motor shaft!
.
Carefully push the motor shafts into
the couplings.
Align the motors and couplings so that
there is a gap of around 1 mm
between the couplings and the motor
mount.
Tighten the grub screws. Make sure
that the set gap does not change dur-
ing tightening.
 CAUTION!
Make sure that the coupling does not
grate against the motor mount!
.
Refit the motor fixing plate (see4.2.29.6 "Fitting the Motor Mount" [}61]).
Refit the base plate (see 4.2.29.7 "Fitting the Base Plate" [}61]).
Restore the press-fit connections for the LDU-X control board, reassemble and refit the LDU
base (see 4.2.29.9 "Assembling and Fitting the LDU Basis" [}63]).
Fit the side covers (see 4.2.29.10 "Fitting the Side Covers" [}65]).
CAUTION
Whenever you loosen the couplings, you will need to remeasure the positions of the
axes.
Whenever you dismantle the base unit, you will need to level the LDU-X out again on
the machine (see operating instructions)!
4 Service Work
4.2 Replacing Spare Parts
44 Service Manual SIPLACE LDU-X Linear Dipping Unit 11/2017
4.2.20 Replacing the proximity switch
Overview
Proximity switch assembly [03068930-xx]
1. Proximity switch
2. Cable to LDU-X controller
Equipment required
Standard tools
Allen key, sizes 5, 3 , 2 and 1.3
Spare part: proximity switch assembly [03068930-xx] with 4 adhesive labels
NOTICE
Adhesive label
There is only one model that is used for all 4 proximity switches in the LDU-X. The switch
can be clearly marked with the labels provided.
Removal
Remove the side covers (see 4.2.29.1 "Removing the Side Covers" [}57]).
Remove and dismantle the base unit, separating it into top and bottom sections and unplug all
press-fit connections to the LDU-X control board (see 4.2.29.3 "Removing and Dismantling the
LDU Basis" [}58]).
Dismantle the base plate of the upper section of the base unit (see 4.2.29.4 "Removing the
Base Plate" [}60]).
4 Service Work
4.2 Replacing Spare Parts
Service Manual SIPLACE LDU-X Linear Dipping Unit 11/2017 45
1. Proximity switch RLIM1 (fitted to
mounting plate (5))
2. Proximity switch LLIM2 (Z axis up)
3. Proximity switch RLIM2 (Z axis down)
4. Proximity switch LLIM1
5. Mounting plate for proximity switch (1)
6. Proximity switch dip plate
7. Proximity switch tray
To replace (1):
Loosen the screw fastening the
mounting plate (5), on which the prox-
imity switch is fitted.
Loosen the screw fastening the prox-
imity switch and remove the switch
from the plate.
To replace (2), (3), (4), (6) or (7):
Loosen the screw fastening the prox-
imity switch to be replaced.
Make sure you know in which cable
duct the cable for the defective prox-
imity switch is run.
Now loosen the relevant fastening
screws (1) or (2).
Carefully pull the cable of the defect-
ive proximity switch out of the cable
duct and remove the proximity switch
concerned.
Installation
CAUTION
Important installation instructions
Before fitting, mark the sensor cable with the relevant label (see old cable), so that this
can be clearly identified.
When fitting the sensor, make sure that this lies flush against the respective edges.
Installation is performed by following the above instructions in the reverse order.
See also
2 4.2.19 "Replacing the Motor with Gearing and Encoder" [}41]