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4 Setting up t he placement system User Manual SIPLACE HS-60 4.1 Transport dimens ions Software version SR.503.x x 07/2003 US Edition 102 4.1.1 T ransport configurat ion and transport ation The following components are n…
User Manual SIPLACE HS-60 4 Setting up the placement system
Software version SR.503.xx 07/2003 US Edition 4.1 Transport dimensions
101
4 Setting up the placement system
4.1 Transport dimensions
The placement system mounting kit (A) on the input side can be dismantled for transportation pur-
poses. This will reduce the width of the machine from 2380 mm to 1960 mm.
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Fig. 4.1 - 1 Dimensions of the placement system during transportation and setting up
in millimeters
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A Mounting kit, which can be dismantled for transportation purposes
B Points for attaching the fork-lift truck (fork length: 2500 mm)
The PCB conveyor height is 830 mm ± 15 mm or 95
0mm ± 15 mm in accordance with the SMEMA
standard. The height specification for the machine will change accordingly.
4 Setting up the placement system User Manual SIPLACE HS-60
4.1 Transport dimensions Software version SR.503.xx 07/2003 US Edition
102
4.1.1 Transport configuration and transportation
The following components are not installed when the placement system is delivered from the fac-
tory:
– keyboards
–monitors
– fault indicator lamp and
– component trolley
Æ Install the dismantled components for commissioning.
Æ Use a fork-lift truck to transport the placement system:
– minimum fork length 2000 mm if the mounting kit is dismantled.
– minimum fork length 2500 mm if the mounting kit is dismantled.
Æ Attach the fork-lift truck only at the indicated points.
4.1.2 Quality of the foundation
Æ Ensure that
– you set up the placement system on a firm and non-vibrating foundation.
– the load bearing capacity per unit area of the foundation is greater than 1000 kg/m².
4.1.3 Compressed air supply
– The pressure of the compressed air supply must be between 0.65 MPa and 1.0 MPa (6.5 bar
and 10 bar).
– The compressed air must conform to the specification (see Section 3.4
from page 79).
This can be achieved with
– oil-free compressors, e.g. Atlas, Copco type ZR4
– compressed air washer/driers
– micro-filters, series X, e.g. from Zander
4.1.4 Main power supply
– The power socket must be fused. The fuse ratings are:
3x32A for 3x204VAC 4
3x32A for 3x230VAC 4
User Manual SIPLACE HS-60 4 Setting up the placement system
Software version SR.503.xx 07/2003 US Edition 4.2 Setting up the placement system
103
3 x 16 A for 3 x 380 VAC 4
3 x 16 A for 3 x 400 VAC 4
3 x 16 A for 3 x 415 VAC 4
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4.2 Setting up the placement system
Æ Raise the placement system using the fork-lift truck and adjust the feet until there is a gap of
830 mm (950 mm SMEMA height) between the top edge of the PCB conveyors and the bot-
tom edge of the feet.
Æ Leave a gap of 1 to 3 mm between the PCB conveyors of the placement system.
Æ Align all the placement systems exactly in line with one another. Use a cord pulled tight to en-
sure this.
Æ Adjust each placement system using a spirit level with an accuracy of 0.02 mm/m.
Æ Lock the feet in position.
Æ Check the placement system again using the spirit level and correct the settings, if necessary.
CAUTION
Make sure that you remove all the shipping braces from the placement system. 4
Æ Fit any components that were dismantled for dispatch.
Æ Connect all the electrical and pneumatic lines.
RISK OF DEATH
The electrical connection work MUST be carried out only by appropriately trained and cer-
tified personnel. 4