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User Manual SIPLAC E HS-60 6 Component han dling Software version SR.503.xx 07/2003 US Edition 6.1 Overview 127 6 Component handling 6.1 Over view 6.1. 1 Feeder s The foll owing fee ders are c urrent ly availa ble for s …

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5 Operator, Line engineer, Service engineer User Manual SIPLACE HS-60
5.10 Operating status indicator lamp Software version SR.503.xx07/2003 US Edition
126
unchanged flashes (7,7) unchanged No further track available
unchanged flashes (7,7) unchanged Go to refill position
unchanged flashes (7,7) unchanged Transport being initialized
unchanged flashes (7,7) unchanged Place PCB in input conveyor
flashes (1,10) flashes (7,7) unchanged Remove PCB from output conveyor
unchanged flashes (7,7) flashes (1,10) Remove PCB from output conveyor 2
flashes (1,10) flashes (7,7) flashes (1,10) Width adjustment
unchanged flashes (1,10) unchanged Transport PCB
flashes (1,10) flashes (7,7) flashes (1,10) Both output conveyors are cleared
on flashes (1,10) on Transport error
on off on Go to service position
on Placement
flashes (1,20) Waiting for processing data
Error display
on off unchanged Machine error, right
on off unchanged Track empty, right
on off unchanged Nozzle configuration, right
on off unchanged Transport error, right
on off on Fiducial error, left and right
on off on Fiducial error, left and right
unchanged off on Track empty, left
unchanged off on Nozzle configuration, left
unchanged off on Transport error, left
unchanged off on Machine error, left
Pick-up error display
unchanged unchanged flashes (1,20) First track empty, left
unchanged unchanged flashes (5,20) Further tracks empty, left
unchanged unchanged flashes (5,5) Penultimate track in use
unchanged unchanged flashes (1,2) Last track in use, right
flashes (1,20) unchanged unchanged First track empty, right
flashes (5,20) unchanged unchanged Further tracks empty, right
flashes (5,5) unchanged unchanged Penultimate track in use, right
flashes (1,2) unchanged unchanged Last track in use, right
L1 (white)
(right lamp)
L2 (green) L3 (white)
(left lamp)
Meaning
User Manual SIPLACE HS-60 6 Component handling
Software version SR.503.xx 07/2003 US Edition 6.1 Overview
127
6 Component handling
6.1 Overview
6.1.1 Feeders
The following feeders are currently available for supplying various component types to the place-
ment system:
Tape feeders 6
– 8 mm SII feeder
– 3 x 8 mm S feeder, 3 x 8 mm S feeder for 0201/0402 components
– 12 mm S feeder for capacitors based on powdered metal, model C/D
– 12 mm S feeder for capacitors based on powdered metal, model E
– 12/16, 24/32 mm S feeders
Other feeders 6
– Bulk case feeder
– Surftape feeders for 8 mm, 12 mm, and 16 mm
These feeders can be used to process the latest package forms of all components, such as bulk
cases, stick magazines, and taped components.
The most important feature of the modular component feeding system is its great flexibility. For
example, the feeding intervals can be set on the feeder. The tape feeders can handle both paper
and blister tapes. In this way, just a small selection of feeders is sufficient for inserting a wide
range of component types.
The position detection (vision) system on the feeders enables the precise component pick-up
position to be determined. The position is determined automatically whenever the feeder or com-
ponent trolley is changed.
Feeders can thus be changed quickly and easily, even by inexperienced personnel.
PLEASE NOTE 6
Detailed information on the feeders is contained in the component feeder operating instructions.6
6 Component handling User Manual SIPLACE HS-60
6.1 Overview Software version SR.503.xx 07/2003 US Edition
128
6.1.2 Safety instructions for processing capacitors based on powdered metal
There is a risk associated with processing capacitors based on powdered metal (e.g. tantalum).
The risk is that
– an exothermic reaction, i.e. a sudden build-up of heat, may occur, if these components are
damaged. If the ambient conditions are unfavorable, and depending on the capacitance, this
build-up of heat can cause damage.
– This effect can occur when these components are cut.
Please contact your suppliers to clarify whether the components that you handle are affected.
In extremely rare cases, this risk can occur in the tape cutter of SIPLACE machines, with the
remote possibility of causing a smoldering fire in the waste tape.
The ambient conditions are unfavorable if:
(1) The components remain on the tape while the set tape cycle is checked (since the operator
can cycle the feeder onward without removing components during this check).
(2) The components remain on the tape, e.g. due to a tear in the cover foil.
(3) The components remain on the tape, and the components or tape do not conform to the
specification, thus increasing the pick-up error rate.
Please follow the instructions given below to minimize the risk when placing capacitors based on
powdered metal.
(1) If the component tape is cycled onward manually, the operator must remove any components
remaining in the tape pocket.
(2) If the cover foil tears, the operator must remove any components remaining on the tape.
(3) The waste tape container must be emptied regularly (recommended interval: every hour).
6
WARNING
To avoid the risk, it is essential to use only feeders that have
been approved for placing such components, namely:
for model C/D item no.: 00141118-01
for model E item no.: 00141117-01 6
6
The feeders are labeled as shown
below:
Approved for
capacitors based on
metal-powder
Freigegeben für
Kondensatoren auf
Metallpulver-Basis