00193411-02 - 第3页
User Manual SIPLAC E HS-60 Contents 07/2003 US Edition 3 Content s 0 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 1.1 General . . . . . . . .…
(The reproduction, transmission or use of this document or its con-
tents is not permitted without written authority.
Offenders will be liable for damages. All rights, including rights creat-
ed by patent grant or registration of a utility model or design, are re-
served.)
(We have checked the contents of the printed documentation to en-
sure that it is in agreement with the hardware and software described
therein. However, since discrepancies cannot be ruled out, we cannot
assume responsibility for complete agreement. The information given
in this printed documentation is however regularly reviewed and nec-
essary corrections included in subsequent editions.
We would appreciate any suggestions for improvements.)
Siemens Dematic AG 2003 All rights reserved Subject to change without prior notice
Item no. 00193411-02 Siemens Aktiengesellschaft
To be ordered from:
Siemens Dematic AG,
Rupert-Mayer-Strasse 44
D-81359 Muenchen
Printed in the Federal Republic of Germany
UNIX is a trade mark of AT&T
Windows is a trade mark of Microsoft
User Manual SIPLACE HS-60 Contents
07/2003 US Edition
3
Contents 0
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.1.1 How to get information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.1.2 SIPLACE on the World Wide Web (WWW). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.2 Important notes on the user manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
1.2.1 Contents and filing of the user manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.2.2 Qualification and training of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.2.3 User classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3 Danger notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.4 Liability of the manufacturer/supplier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.5 EU-Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.6 Revision index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.7 Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.1.1 Conventions for the use of hazard symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.1.2 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.1.3 Use as prescribed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.1.4 Failure to use as prescribed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.1.5 Important notes on operational safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.1.5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.1.5.2 Safety of operators and other persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.1.5.3 Safety of plant and equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.1.6 Safety instructions for laser units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.1.7 Safety instructions on permanent magnets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.1.8 Important notes on environmentally-friendly disposal of materials
and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.2 Warning labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.2.1 Warning labels W201, W203 and W204 on the machine . . . . . . . . . . . . . . . . . . . . 27
2.2.1.1 Warning label W201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.2.2 Warning label W202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.2.2.1 Warning label W203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.2.2.2 Warning label W204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.2.3 Warning label W205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.2.3.1 Warning label W205 on the transverse bar below the tape cutter. . . . . . . . . . . . . . 30
Contents User Manual SIPLACE HS-60
07/2003 US Edition
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2.2.3.2 Warning label W205 on the waste tape chute. . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
2.2.4 Warning label W206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
2.2.4.1 Warning label W206 on the main power supply access doors . . . . . . . . . . . . . . . .32
2.2.4.2 Warning label W206 on service socket BU1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
2.2.5 Warning label W207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
2.2.5.1 Warning label W207 on the servo unit Macrolon panel. . . . . . . . . . . . . . . . . . . . . .33
2.2.6 Warning label W211 on the CEKON plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
2.2.7 Warning label "Laser class 2" on the PCB conveyor. . . . . . . . . . . . . . . . . . . . . . . .35
2.2.8 Warning label W110 on the EMERGENCY-STOP buttons. . . . . . . . . . . . . . . . . . .36
2.3 Laser classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.3.1 Laser class 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
2.3.1.1 Classification of the whole machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
2.3.1.2 Classification of the camera systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
2.3.2 Laser class 1M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
2.3.3 Laser class 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
2.4 Safety instructions for operating the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.4.1 Safety instructions for closing the protective covers . . . . . . . . . . . . . . . . . . . . . . . .39
2.4.2 Safety instructions for docking the component trolley in or out. . . . . . . . . . . . . . . .40
2.4.3 Safety instructions for lowering the component table bed. . . . . . . . . . . . . . . . . . . .41
2.4.4 Safety instructions for changing the table height of component trolleys . . . . . . . . .41
2.4.5 Safety instructions for processing capacitors based on powdered metal . . . . . . . .41
2.4.6 Safety instructions for the tape cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.5 Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
2.5.1 Protective covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
2.5.2 Guard on the input/output belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
2.5.3 Main power switch, EMERGENCY-STOP-button, protective cover switch. . . . . . .47
2.5.3.1 Position of the main power switch, start buttons etc. on the machine. . . . . . . . . . .47
2.5.3.2 Position of EMERGENCY-STOP-button, circuit breakers etc. on the machine. . . .48
2.5.3.3 Position of UPS, station computer and sockets for connecting the CO trolleys . . .49
2.5.3.4 Description of the functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
2.5.4 Safety circuit and signaling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
2.5.4.1 Structure of the safety circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
2.5.4.2 Structure of the signalling circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
2.5.4.3 Description of the functions of the safety circuit . . . . . . . . . . . . . . . . . . . . . . . . . . .54
2.5.5 Guard on the component table locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
2.6 Residual voltages and discharge times in the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
2.6.1 Operating voltages, residual voltages and discharge times after pressing
the EMERGENCY-STOP button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
2.6.2 Residual voltages and discharge times after switching off at the main switch . . . .59
2.7 Disabling the compressed air supply and discharging the pressure. . . . . . . . . . . . . . . . . . . .59
2.8 Energy state of the machine after switching off at the main power switch . . . . . . . . . . . . . . .61
2.8.1 Placement system switched off at the main power switch, but still connected ... . .64
2.8.2 Placement system switched off at the main power switch and disconnected ... . . .65
2.8.3 Compressed air conditions in the machine after switching off at the main
power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65