M20_Ope_E - 第10页

Safety Interlock The front and rear covers of the mounter have an interlock mechanism. If either of the covers is opened during operation, this mechanism is activated to immediately stop the mounter operation. (Chapter 1…

General

Keep the machine and its surrounding area safe and clean.

Do not get on the feeder bank or machine top.

Operation

To prevent machine damage, before operation, make sure accessories such as parts feeders are

set completely and not to jump off.

Never operate the mounter with tools, measuring instruments or such like left inside the

operating range of the movable sections (e.g. around conveyor, on feeder banks / linear guides,

inside tray feeders). Doing so may result in machine damage.

After turning off the mounter, leave the machine 15 seconds or more before turning on again.

Otherwise, motor alarm can result.

Before starting teach, make sure no foreign obstacles are left in the mounter or tray feeder.

Otherwise, costly machine damage can occur. (Chapter 2 > Teach Entry)

Do not manually install a nozzle to a head. If a nozzle is not installed properly, it can hit other

parts of the machine to result in head damage. (Chapter 5 > Image Data Creation Support Tool

> Setting Nozzles to Heads)

Do not attach a nozzle to the head by hand. If the nozzle is not completely attached, the head

may collide with other parts of the mounter and may be damaged. (Chapter 9 > ANC Initial

Setting)

Before pressing Start

switch, make sure no foreign obstacles are left in the mounter or tray

feeder. Otherwise, costly machine damage can occur. (Chapter 9 > Running a Job )

Before starting line search, make sure no foreign obstacles are left in the mounter or tray feeder.

Otherwise, costly machine damage can occur. (Chapter 9 > Line Search (ASJ))

Before executing axis movement, make sure no foreign obstacles are left in the mounter or tray

feeder. Otherwise, costly machine damage can occur. (Chapter 10 > Axis)

When moving the head along the X or Y axis, make sure the head tip (nozzle, nozzle holder) is

at the raised position. If the head is moved along the X or Y axis while the head is lowered, the

head tip may interfere with the conveyor rails or other parts of the mounter. (Chapter 10 >

Axis)

Before zeroing the axes position, make sure no foreign obstacles are left in the mounter or tray

feeder. Otherwise, costly machine damage can occur. (Chapter 10 > Origin)

Before performing signal output on/off operation, make sure no foreign obstacles are left in the

mounter or tray feeder. Otherwise, costly machine damage can occur. (Chapter 10 > Signal I/O

> Signal Output Control)

Before executing the actuator operation, make sure no foreign obstacles are left in the mounter

or tray feeder. Otherwise, costly machine damage can occur. (Chapter 10 > Actuators)

Before performing vacuum-breaking, make sure that the nozzle is removed from the head.

Performing vacuum-breaking with the nozzle attached may cause the nozzle to pop out from

the head. (This especially happens with small-bore nozzles.) (Chapter 10 > Air Pressure)

Before starting warm-up, make sure no foreign obstacles are left in the mounter or tray feeder.

Otherwise, costly machine damage can occur. (Chapter 10 > Warm-up)

Caution

Safety Interlock

The front and rear covers of the mounter have an interlock mechanism. If either of the covers is

opened during operation, this mechanism is activated to immediately stop the mounter

operation. (Chapter 10 > Stopping a Job Run)

Environmental conditions

Use the mounter within the following conditions:

[Environmental conditions]

・Ambient temperature: Accuracy guaranteed at 23±2°C

・Ambient temperature: Functions guaranteed at 10 to 35°C

(Average temperature for 24 hours or more must be 30°C or less.)

・Relative humidity : 20 to 90%RH (no condensation)

・Elevation : Within 1000 meters above sea level

・Air: Shall contain no dust, particles, corrosive gases, etc.

The mounter is not designed for use in home or commercial business environments.

The maximum noise level during production is 76.6dB.

[Warning]

At high acoustic noise ranges (80dB or more) the machine operators should use ear protective

gear to prevent hearing impairment.

The XiO board uses a lithium battery.

Expected service life is 8 years (in a usage environment of 23°C.

If the battery dies the date and time appearing on the desktop are reset.

Our serviceman will replace the lithium battery on the XiO board, so contact us or our sales

representative if needed.

If disposing of the lithium batteries yourself, do not place them among incombustible

(non-flammable) items for disposal.

Cover the terminals (+ and -) on the lithium battery with tape to insulate them and dispose or

recycle them in compliance with legal statutes, regulations and environmental restrictions in

the country where used.

Shorting the lithium battery terminals (+ and -) together may cause the battery to heat up,

rupture or emit sparks.

When exporting the mounter overseas, we use the following types of packing materials.

If disposing or recycling the packing materials, do so while complying with legal statutes,

regulations and environmental restrictions in the country where used.

Constituents of various packing materials are shown in the table below.

Name Application Main constituents

Barrier Star

(transparent barrier)

Packing material for

moisture-proofing

and rust prevention

during shipping

Polyethylene terephthalate (PET)

(polyester)

Polyethylene (PE)

Cross: Polyethylene (PE)

LL film: Ethylene・Single butene

copolymer

HiPLE-ACE Corrugated

fiberboard for outer

packing

Paper (cellulose fiber aggregate)

Starch paste

Dikkuesuter band Fastener band for

corrugated fiberboard

for outer packing

Polyethylene terephthalate (PET)

polyester

Pigments : approximately 0.2%

Carbon black : approximately 0.2%

Dick PP band Lightweight fastener

band (monitor, parts)

Polyprophylene (PP)

Calcium carbonate : 3%

Pigments : approximately 0.2%

Carbon black : approximately 0.4%

Name Application Main constituents

Polythene buckle

16mm

PP band fastening

stopper

Polyprophylene (PP)

SUNDRY (dessicant) Dessicant for

moisture absorption,

rust prevention, and

condensation

prevention during

shipping

Calcium chloride

Non-woven fabric

Shockwatch (label

type)

Shock detection

during shipping

Paper coated with acrylic adhesive

Clip: polystyrene (PS)

Paper liner

Glass tube

Tilt sensor Detector for

inclination, toppling

and dropping during

shipping,

Surface film: polyprophylene (PP) +

rubber adhesive

Printing display (ink): pigments +

synthetic resins

Board (surface paper): pulp

Board (base material): cellulose

Bluebeads (detection agent/contents):

microbead silica gel 3A

Detection agent colorant: food red

(pigment) (Blue No. 1)

Lockpin (metal stopper) stainless steel

(SUS301)

Surface tape: polyester + acrylic adhesive

Stretch film Grime prevention

during shipping,

dust-proof packing

material

Polyethylene (PE)

Bubble cushioning

(air mat)

Cushioning material

during shipping

Polyethylene (PE)

Evaporable

rust-prevention paper

Anti-rust agent

during shipping

Craft paper

Volatile corrosion inhibitor

Fastening band

(Insulock)

Clamping band for

moving parts during

shipping

Nylon 66 (PA66)

Others

We are releasing several kinds of information about our products on our Service web-site. We

recommend you to access to the web-site periodically in order to get the latest information at

any time.

URL:http://www.yamaha-motor.co.jp

Contents of this manual are subject to change without prior notice.