M20_Ope_E - 第14页

Contents 2-5-2 List of prog ra m data icons .................................................................................................... .................................. 2-23 2-6 Entering Header and Editing Boa…

Contents

Chapter 1 General ...................................................................................................................... 1-1

1-1 Parts Identification ................................................................................................................................... 1-2

1-1-1 Controls of the Mounter ............................................................................................................................................ 1-2

1-1-2 Connector Panel ....................................................................................................................................................... 1-10

1-1-3 Alarm Beacon (option) ............................................................................................................................................ 1-14

1-2 System Startup and Shutdown ............................................................................................................ 1-15

1-2-1 System Startup .......................................................................................................................................................... 1-15

1-2-2 System Shutdown .................................................................................................................................................... 1-16

1-3 Menu Views ............................................................................................................................................ 1-17

1-3-1 Sub-menu icon creation ........................................................................................................................................... 1-18

1-3-2 Overviews of Menu Commands ............................................................................................................................ 1-19

1-3-3 Program Data Mapping .......................................................................................................................................... 1-22

1-4 Movable Range of Head Assembly ..................................................................................................... 1-23

1-5 Adjusting Push-up Pin Height ............................................................................................................. 1-25

Chapter 2 Creating and Editing a Program ............................................................................ 2-1

2-1 Customizing MMI Windows .................................................................................................................. 2-2

2-1-1 Customizing the Font ................................................................................................................................................ 2-2

2-1-2 Customizing the Background Color ........................................................................................................................ 2-2

2-1-3 Resizing Column Width and Row Height .............................................................................................................. 2-3

2-1-4 Resizing a Window .................................................................................................................................................... 2-4

2-1-5 Moving a Window ..................................................................................................................................................... 2-4

2-1-6 Switching Between Windows ................................................................................................................................... 2-4

2-1-7 Closing a Window ..................................................................................................................................................... 2-4

2-1-8 Changing the Screen Display Language ................................................................................................................. 2-5

2-2 Data Entry Methods................................................................................................................................. 2-8

2-2-1 Selecting a Cell for Data Entry ................................................................................................................................. 2-8

2-2-2 Teach Entry ............................................................................................................................................................... 2-11

2-2-3 Click Move (Teach screen) ...................................................................................................................................... 2-14

2-2-4 Switching Scaling of Integrated Vision Window (Teach Screen) ...................................................................... 2-15

2-2-5 Replacing Text .......................................................................................................................................................... 2-16

2-2-6 Importing CAD Data ............................................................................................................................................... 2-16

2-3 Editing Features ..................................................................................................................................... 2-17

2-3-1 Selecting Lines in the Program Editor ................................................................................................................... 2-17

2-3-2 Moving and Copying a Line ................................................................................................................................... 2-17

2-3-3 Inserting a Line ......................................................................................................................................................... 2-18

2-3-4 Deleting a Line ......................................................................................................................................................... 2-18

2-3-5 Undoing the Previous Operation ........................................................................................................................... 2-18

2-4 Working with Files ................................................................................................................................ 2-19

2-4-1 Creating a New File ................................................................................................................................................. 2-19

2-4-2 Opening a File .......................................................................................................................................................... 2-19

2-4-3 Reopening a Currently Used File ........................................................................................................................... 2-20

2-4-4 Saving a File .............................................................................................................................................................. 2-20

2-4-5 Creating a Duplicate File ......................................................................................................................................... 2-21

2-4-6 Copying Other File's Data ....................................................................................................................................... 2-21

2-4-7 Deleting a File ........................................................................................................................................................... 2-21

2-4-8 Closing a File ............................................................................................................................................................ 2-21

2-5 Program Data ......................................................................................................................................... 2-22

2-5-1 Program Data Window ........................................................................................................................................... 2-22

Contents

2-5-2

List of program data icons ...................................................................................................................................... 2-23

2-6 Entering Header and Editing Board Data .......................................................................................... 2-24

2-6-1 Header ....................................................................................................................................................................... 2-24

2-6-2 Entering board data ................................................................................................................................................. 2-24

2-7 Creating Program and Pickup Data .................................................................................................... 2-31

2-7-1 Creating a Program .................................................................................................................................................. 2-31

Nozzle No. Display .................................................................................................................................................................. 2-33

2-7-2 Pickup Data ............................................................................................................................................................... 2-54

2-7-3 Feeder Support Function ......................................................................................................................................... 2-57

2-7-4 Side Pickup Nozzle .................................................................................................................................................. 2-62

2-7-5 Skip Editor ................................................................................................................................................................ 2-64

2-7-6 Data Edit Utilities ..................................................................................................................................................... 2-68

2-8 Checking a Program .............................................................................................................................. 2-80

2-8-1 Checking a Program ................................................................................................................................................ 2-80

2-8-2 Program Trace .......................................................................................................................................................... 2-80

2-8-3 Programmed Components & Nozzles .................................................................................................................. 2-80

2-8-4 Tact Simulation ......................................................................................................................................................... 2-84

Chapter 3 Optimization ............................................................................................................. 3-1

3-1 Optimization ............................................................................................................................................. 3-2

3-1-1 Conditions for Optimization .................................................................................................................................... 3-2

3-1-2 Optimization Setting .................................................................................................................................................. 3-4

3-1-3 Execution of Optimization ........................................................................................................................................ 3-6

3-1-4 Saving the Result ........................................................................................................................................................ 3-7

3-1-5 Special Nozzles ........................................................................................................................................................... 3-7

Chapter 4 Data Conversion ....................................................................................................... 4-1

4-1 CAD Data Conversion ............................................................................................................................. 4-2

4-1-1 Use of Converted Data .............................................................................................................................................. 4-2

4-1-2 Supplementary Functions ......................................................................................................................................... 4-2

4-1-3 Operation Overview .................................................................................................................................................. 4-3

4-1-4 Appendix ................................................................................................................................................................... 4-10

Chapter 5 Libraries ................................................................................................................... 5-1

5-1 Vision-related Libraries ........................................................................................................................... 5-2

5-1-1 Vision Processing ....................................................................................................................................................... 5-2

5-1-2 Image Data Creation Support Tool ........................................................................................................................ 5-22

5-1-3 Vision Processing and Libraries ............................................................................................................................. 5-38

5-1-4 Automatic Acquisition of Component XY Sizes by Program Check .................................................... 5-45

5-1-5 Image Library (Image Data) ................................................................................................................................... 5-46

5-1-6 Nozzle Library (Nozzle Data) ................................................................................................................................ 5-88

5-2 Feeder-related Libraries ........................................................................................................................ 5-90

5-2-1 Contents of Feeder-related Libraries ..................................................................................................................... 5-90

5-2-2 Pallet Library (Pallet Data) ..................................................................................................................................... 5-91

5-2-3 Tray Library (Tray Data) ......................................................................................................................................... 5-95

5-2-4 Tray Orientation Check ......................................................................................................................................... 5-101

5-2-5 Packaging Library (Package Data) ....................................................................................................................... 5-105

5-2-6 Feeder Library (Feeder Data)................................................................................................................................ 5-106

5-3 Copying Library ................................................................................................................................... 5-107

5-3-1 Copying User Library and Master Library ......................................................................................................... 5-107

5-3-2 Copying Image Library (Image Data) ................................................................................................................. 5-109

Contents

Chapter 6 Coplanarity Checker ............................................................................................... 6-1

6-1 Specifications ............................................................................................................................................ 6-2

6-1-1 System Configuration ................................................................................................................................................ 6-2

6-1-2 Coplanarity Detecting Sequence .............................................................................................................................. 6-2

6-1-3 Laser Sensor Specifications ....................................................................................................................................... 6-3

6-1-4 Laser Amplifier Specifications ................................................................................................................................. 6-3

6-1-5 Detecting Time ........................................................................................................................................................... 6-3

6-1-6 Available Components for the check ....................................................................................................................... 6-4

6-1-7 Pass/Fail Criteria ....................................................................................................................................................... 6-4

6-1-8 Restriction for production ......................................................................................................................................... 6-4

6-2 Data Settings ............................................................................................................................................. 6-5

6-2-1 Procedure to create Coplanarity Check data .......................................................................................................... 6-5

6-3 Maintenance............................................................................................................................................ 6-11

6-3-1 About Maintenance.................................................................................................................................................. 6-11

Chapter 9 Running a Job .......................................................................................................... 9-1

9-1 Registering the Operator ......................................................................................................................... 9-2

9-2 Pre-operation Check and Initial Setting ................................................................................................ 9-3

9-2-1 Summary ..................................................................................................................................................................... 9-3

9-2-2 Checking Board Data ................................................................................................................................................. 9-3

9-2-3 ANC Initial Setting .................................................................................................................................................... 9-3

9-2-4 CTF-40 Initial Setting ................................................................................................................................................. 9-5

9-2-5 Confirming Feeder Setting ........................................................................................................................................ 9-6

9-3 Running a Job ........................................................................................................................................... 9-7

9-3-1 Running a Job ............................................................................................................................................................. 9-7

9-3-2 Component Remain Count Management ............................................................................................................. 9-16

9-3-3 Line Search (ASJ) ...................................................................................................................................................... 9-19

9-3-4 Coplanarity Checker (optional) .............................................................................................................................. 9-19

9-3-5 Intelligent Feeder (optional) ................................................................................................................................... 9-20

9-4 Edit & Teach Mode during a Job Run ................................................................................................. 9-22

9-5 Workaround Menus for the Job Run ................................................................................................... 9-24

9-5-1 Skipping Error Components ................................................................................................................................... 9-24

9-5-2 Skipping Retrial by Comp. Remain Check ........................................................................................................... 9-24

9-5-3 Adjusting Fiducial Coordinates ............................................................................................................................. 9-25

9-5-4 Image Re-check function ......................................................................................................................................... 9-25

9-5-5 Manual Pickup Point Correction............................................................................................................................ 9-26

9-5-6 Image Data Re-edit .................................................................................................................................................. 9-30

Chapter 10 Replenishing Components and Using Maintenance Menus ............................. 10-1

10-1 Status Report Window .......................................................................................................................... 10-2

10-2 In the Case the System Stops Responding .......................................................................................... 10-5

10-2-1 Shutting down the system forcibly ........................................................................................................................ 10-5

10-3 Using Manual Menus ............................................................................................................................ 10-7

10-3-1 Axis ............................................................................................................................................................................ 10-8

10-3-2 Origin ....................................................................................................................................................................... 10-10

10-3-3 Warm Up ................................................................................................................................................................. 10-11

10-4 Signal I/O ............................................................................................................................................. 10-13

10-4-1 Signal Input Monitor ............................................................................................................................................. 10-13

10-4-2 Signal Output Control ........................................................................................................................................... 10-15

10-4-3 Serial I/O ................................................................................................................................................................ 10-16

10-4-4 Signal Input/Output Map .................................................................................................................................... 10-16

10-4-5 Actuators ................................................................................................................................................................. 10-17

10-4-6 Load Board .................................................................................................................... .......................................... 10-20