M20_Ope_E - 第6页
inside the mounter. Serious injury can result. Also make sure non-operators are at a safe distance from the machine. (Chapter 10 > Axis) The Origin menu allows the specified axes to move. When executing this task, do …
Safety Guidelines
To prevent injury or machine damage in use of the mounter, follow the safety guidelines stated
below:
General
Operation and maintenance of the mounter must only be carried out by personnel who have
completed training provided by us or those having the same level of knowledge and skills.
Before moving the machine to another site, connecting cables, replacing machine components
or performing repairs, make sure that the power and air supply are turned OFF. Transporting
them without power and air turned OFF may result in electric shock, machine damage or
injury.
To prevent electric shock and machine damage, never touch terminals of electric components
when the power is on.
To prevent electric shock, ground the mounter.
Press immediately the emergency stop switch when the machine operates improperly.
To prevent electric shock, do not operate the mounter with wet hands.
Operation
The heads and drive axes inside the mounter operate at fast speeds. Never put your hands,
head or any part of your body into the mounter during operation. Doing so may result in
injury.
Be sure to use dummy feeders to fill the feeder stations to prevent the operator's hands from
getting into the mounter when it is in operation.
To prevent electric shock and machine damage, do not operate the mounter with live parts
exposed.
To prevent electric shock and machine damage, do not touch parts in the control unit.
Turn off the Main Switch, if power failure occurs, to prevent sudden restarting that may cause
personal injury or machine damage.
Teach entry in use of the mouse allows the driving axes to move according to the mouse
movement. When teaching, do not stick head, hands, or other parts of the body inside the
mounter. Serious injury can result. Also make sure non-operators are a safe distance from the
machine.(Chapter 2 > Teach Entry)
ANC operation allows a head to move. When using this menu, do not stick head, hands, or
other parts of the body inside the mounter. Serious injury can result. Also make sure
non-operators are a safe distance from the machine. (Chapter 5 > Image Data Creation Support
Tool > Setting Nozzles to Heads) (Chapter 9 > ANC Initial Setting)
When choosing <Move Pallet> button in the Teach dialog box, do not stick head, hands, or
other parts of the body inside the mounter. Serious injury can result. Also make sure
non-operators are a safe distance from the machine. (Chapter 5 > Tray Library)
When pressing Start
switch, do not stick head, hands, or other parts of the body inside the
mounter. Serious injury can result. Also make sure non-operators are a safe distance from the
machine. (Chapter 9 > Running a Job )
Line search allows the driving axes to move. When performing line search, do not stick head,
hands, or other parts of the body inside the mounter. Serious injury can result. Also make sure
non-operators are at a safe distance from the machine. (Chapter 9 > Line Search (ASJ))
The Axis menu allows the specified motor, conveyor, or tray feeder pallet to move. When
executing axis movement via this menu, do not stick head, hands, or other parts of the body
Warning
inside the mounter. Serious injury can result. Also make sure non-operators are at a safe
distance from the machine. (Chapter 10 > Axis)
The Origin menu allows the specified axes to move. When executing this task, do not stick
head, hands, or other parts of the body inside the mounter. Serious injury can result. Also make
sure non-operators are at a safe distance from the machine. (Chapter 10 > Origin)
Turning on/off signal output in the Signal Output (Control) window allows an actuator to
move. When executing this operation, do not stick head, hands, or other parts of the body
inside the mounter. Serious injury can result. Also make sure non-operators are a safe distance
from the machine. (Chapter 10 > Signal I/O > Signal Output Control)
The Actuator menu allows the specified actuator to move. When executing actuator operation
via this menu, do not stick your head, hands, or other physical parts inside the mounter.
Serious injury can result. Also make sure non-operator are at a safe distance from the machine.
(Chapter 10 > Actuators)
Warm-up operation allows the specified machine parts to move. When executing warm-up
operation, do not stick head, hands, or other parts of the body inside the mounter. Serious
injury can result. Also make sure non-operators are at a safe distance from the machine.
(Chapter 10 > Warm-up)
Maintenance and Inspection
Turn off the main switch and circuit breaker before servicing the machine.
However, if maintenance or inspection needs to be carried out with the power turned ON,
ensure safety and take special care not to put your hands, head or any part of your body into
the mounter while the axes are moving.
Even after the main switch and circuit breaker are turned off, terminals for lead-in wires are
still live. Do not touch them to prevent electric shock.
Do not touch motors and motor drivers when they are hot.
Detailed safety precautions
During mounter unloading, the center of gravity of the mounter may change due to a shift of
the movable sections inside the mounter, so the mounter may fall from the unloading
equipment (forklift, etc.) and cause injuries. Always be sure to move the mounter with the XY
axes clamped with the jigs.
Improper installation of the mounter can cause mechanical or electrical hazards. Check the
methods used to install the mounter and the power connections.
It is assumed that the mounter will be used as a direct link in the production line.
If using the mounter separately, then the customer should install some sort of cover that
satisfies the requirements in [EN294/JISB9707] given below that ensure hands are kept away
from the board carry-in and carry-out openings.
Even when using the mounter as a direct link in the production line, there may be board
carry-in and carry-out openings where hands can reach inside.
In that case, the customer should also install some sort of cover that satisfies requirements in
[EN294/JISB9707] below to keep hands away from the board carry-in and carry-out openings.
[Safety standards EN294/JISB9707: Safe distance (upper limbs) from opening] are shown
below.
[Safety standards EN294/JISB9707: Safe distance (upper limbs) from opening]
e: Opening width Shape of opening
Rectangle (Square)
6＜e≦8 ⇒Safe distance ≧20(15)
8＜e≦10 ⇒ ≧80(25)
10＜e≦12 ⇒ ≧100(80)
12＜e≦20 ⇒ ≧120(120)
When not all of the feeders are used for feeder installation, then the operator may hurt himself
or herself by placing hands in the head movement range from the gap on the feeder stations
where no feeders are installed.
Please purchase the dummy feeders (option) and install them in the gap where there are no
feeders to prevent the operator’s hands from reaching inside.
Another method is to keep the operator’s hands away from these openings by installing some
sort of cover that meets the above requirements in [EN294/JISB9707].
Even if you turn off the main power switch, live voltage will still be supplied to the primary
power side and the wiring between the terminal block [XB11] and the main switch [QS11].
To prevent electrical shocks, do not remove or disassemble the mounter covers.
If the mounter is equipped with a UPS (option), then there will still be residual voltage even if
the main power switch is turned off.
So to prevent electrical shocks, do not remove or disassemble the mounter covers.
The regenerative resistor may reach high temperatures.
Touching the heat-sink or regenerative resistor may cause burns, so do not remove or
disassemble the mounter covers.