ELA Installation.pdf - 第10页
INTRODUCTION GENER AL 1.2 I nstallation M anual Chapter Issue 3 Sept 00 Installation Pr ocedure The procedures in this manual must be adhered to in the order that they are presented. On installation, the machine must mee…
INTRODUCTION
GENERAL
Chapter Issue 3 Sept 00 Installation Manual 1.1
CHAPTER 1 INTRODUCTION
GENERAL
To prevent damage to the machine whilst unpacking or during machine power
up it is essential to read and adhere to the procedures and sequences detailed in
the Installation Manual and to ensure the correct method of unpacking and
assembly of the machine, machine preparation and power up sequences are
carried out prior to the normal running operations of the machine.
Authorized
Personnel
Only DEK authorized personnel may carry out the procedure detailed in this
document.
Chapter 2 Safety Features, describes the features on the machine that provide operator
safety whilst the machine is in operation.
Chapter 3 Services Required, describes the services needed for the machine to function
correctly. A view of the service panel showing the external connections to the
services and positioning of the circuit breakers is also shown.
Chapter 4 Unpacking Instructions, describes the method of dismantling and unpacking the
transit boxes, checking the machine, loose items and documentation. Checking
the machine configuration against customer requirements, assembling the loose
items to the machine and transportation of the machine to its designated area.
Chapter 5 Machine Preparation, describes the method of transporting the machine into
position, removal of transit brackets, fitting the external services, adjusting the
height and levelling the machine in preparation for machine power up.
Chapter 6 Power Up Sequence, describes the sequence of machine power up and checking
of home sensor positions, system calibrations and settings, and new product
setup using a test board.
Chapter 7 External Machine Interface, describes the procedure for interfacing the screen
printer to external machines (such as a placement machine) and DEK ancillary
equipment, and checking the functionality of the machine.
Chapter 8 Machine Performance, details the method of checking the machine performance
with the customers board for alignment.
Chapter 9 Installation Documentation, describes the installation and acceptance documen-
tation that accompanies the machine.
INTRODUCTION
GENERAL
1.2 Installation Manual Chapter Issue 3 Sept 00
Installation
Procedure
The procedures in this manual must be adhered to in the order that they are
presented.
On installation, the machine must meet the required specification of perform-
ance. All installation and machine performance data must be returned to DEK.
Anti-Static
Handling
Standard precautions must be adhered to when handling all electronic cards and
configuring and inserting them into the enclosures.
Anti-static precautions are necessary when connecting and disconnecting the
signal cables from the machine PC to the machine controller enclosures.
Delivery
Questionnaire
After the installation has been completed, the installing engineer should make
the customer aware of the Delivery Questionnaire.
Machine
Relocation
In the event of machine relocation, refer to the Technical Reference Manual,
Transportation chapter for transit bracket fitment procedure.
SAFETY FEATURES
MACHINE SAFETY FEATURES
Chapter Issue 3 Jun 01 Installation Manual 2.1
CHAPTER 2 SAFETY FEATURES
MACHINE SAFETY FEATURES
Introduction This Chapter describes the various safety features that are incorporated into the
machine to provide a safe operating and maintenance environment, the Electro-
static Discharge (ESD) precautions to be taken during SSD handling and the
Electromagnetic Compatibility (EMC) standards that are designed into the
machine.
Warning and
Caution Notices
Black-on-Yellow WARNING, CAUTION and DANGER labels are placed on
the printing machine and notices are posted throughout the associated documen-
tation to alert the operator/maintainer to possible hazards which may cause
physical injury or equipment damage.
WARNING notices draw the attention of operators/maintainers to possible
general or functional hazards which may cause loss of life, serious injury or ill
health. These hazards are either inherent in the machine or arise during the
operation/implementation of procedures.
CAUTION notices alert personnel to the possibility of damage occurring to the
machine material which is likely to arise following the departure from laid-down
procedures. A caution notice does not imply danger to personnel.
An example of the format for each notice is shown below :
CAUTION
ANTI-STATIC HANDLING. Standard precautions must be adhered to
when handling electronic cards and configuring and inserting into the
enclosures.
WARNING
LETHAL VOLTAGE. DANGEROUS VOLTAGES EXIST IN THIS
EQUIPMENT. ENSURE ALL ELECTRONIC COVERS AND MAIN
MACHINE COVERS ARE FITTED BEFORE OPERATING THIS
EQUIPMENT.
General DEK printing machines incorporate safety features that provide a safe operating
environment for the operator and the machine.
E Stops Each machine is fitted with two emergency shutdown press-buttons (E Stops)
located within easy reach of the operator. Operation of either E Stop initiates
suspension of machine operation. External modules may be fitted to the
machine which facilitate connection to a common cable loop shared with each
machine in a production line. Operation of any single emergency switch within
the loop causes automatic suspension of operation of those machines connected
to the loop.
Covers The shutter and drop down panel, are fitted with cam safety switches to protect
personnel from moving equipment.
Perspex side safety covers are fitted to the machine sides to protect personnel
from inadvertent access to the machine around the board entry/exit areas.