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MACHI NE PRE PARAT ION PRE-I NSTAL LAT ION CHE CKS Chapter Issu e 3 Jun 01 Installati on Manua l 5.17 3. Using a suitable tool (eg instrument screwdri v er) mov e the four bit switches to any of the 16 conf igurations (e…
MACHINE PREPARATION
PRE-INSTALLATION CHECKS
5.16 Installation Manual Chapter Issue 3 Jun 01
PRE-INSTALLATION CHECKS
Having removed the transit brackets and located the machine in position, prepare
to install the machine, as follows:
1. Ensure machine mains isolator is OFF.
2. Connect the pneumatic supply to the connection on the external services
panel, as detailed in Chapter 3.
NOTE
Do not connect the electrical supply to the machine until the electrical
services have been verified, as stated in Chapter 6 - Electrical Services.
3. Check that the E Stop loop is connected, either to the external machines, in
which case these machines must be powered up and operational in order for
the loop to be closed, or if the external E Stop loop is not required then the
dummy plugs supplied with the machine must be connected.
4. Check that all circuit breakers are in the ON position.
5. Ensure that all access covers and removable panels are closed and are in
place, Chapter 2 - Safety Features refers.
6. Ensure that the E Stop buttons are in the fully out position. To check this,
push the E Stop button until it latches. Twist the button clockwise to release
it.
7. Check that all the cables for the monitor and IR receiver unit are connected.
8. Check the IR keyboard/mouse bit switch settings are correct, in accordance
with the config and despatch record.
NOTE
Carry out the following IR Bit Switch Settings procedure if required.
IR Keyboard/
Mouse Frequency
Setting
NOTE
The combination setting for each machine is factory set and logged onto the
machine Configuration and Despatch documentation. This combination is also
recorded onto a DEK database for each machine serial number. DEK must be
informed of any change to the set combination.
The infra red keyboard and mouse has a combination of 16 settings which can
be changed for the following reasons:
• Adjacent machine frequency conflict.
• Keyboard/Mouse unit replacement.
Carry out the following procedure to change the frequency combination setting:
1. Turn the hand held infra red keyboard/mouse upside down.
2. Unclip and remove the battery compartment panel. A four way bit switch is
located in the top left hand corner of the battery compartment, (figure
overleaf refers).
MACHINE PREPARATION
PRE-INSTALLATION CHECKS
Chapter Issue 3 Jun 01 Installation Manual 5.17
3. Using a suitable tool (eg instrument screwdriver) move the four bit switches
to any of the 16 configurations (each switch has two positions, the figure
above shows all four switches in the forward position).
4. When a switch setting is made the infra red receiver unit has to be set to
recognise the new keyboard configuration.
5. Point the configured keyboard (infra red transmitter window) at the IR
receiver unit on top of the monitor. At the same time locate and press the
ID_ACK button on the underside of the IR receiver unit using the instrument
screwdriver. The receiver interrogates the keyboard and dedicates the fre-
quency configuration to that machine.
The keyboard/mouse is now ready for use.
NOTE
Step 5 above is also carried out whenever the infra red keyboard/mouse batteries
are replaced.
Underside of IR
Keyboard/Mouse
Battery
Compartment
1 2 3 4
ON
Bit Switches
MACHINE PREPARATION
MACHINE LEVELLING
5.18 Installation Manual Chapter Issue 3 Jun 01
MACHINE LEVELLING
General Before operation, the machine must be installed at the correct height and level.
Machine Height The height of the machine is governed by the external machines it is to be
connected to and ranges from 840mm to 980mm (depending if the feet exten-
sions are fitted). The height is measured from the floor to the top of the transport
belts, Machine Height figure below refers.
NOTE
To achieve reliable DEK SPC testing and Cp/Cpk results, the securing arrange-
ment of the four machine legs must be correct in accordance with the Mounting
Feet Arrangement diagram, (Major Relocation chapter - Unpacking section).
This arrangement increases the rigidity of securing the feet to the frame.
Figure 5-10 Machine Height
Height to Top of
Transport Belts
840mm to 980mm
View on Front of Machine
Transport Belts
Cutaway to
Show Belt