YSi-X_Ope_E - 第34页

2. Maintenance list 4-3 3. Preparing for maintenance tasks 4-5 3.1 Consumable parts 4-5 3.2 Maintenance tools 4-6 3.2.1 Cleaning tools 4-6 3.2.2 Lubricating tools and grease 4-7 3.3 Required tools 4-8 3.4 Removing the re…

General Contents

Before using the machine

1. Using this manual i

1.1 Available manuals i

1.2 Manual contents i

2. Warranty ii

3. Contents of each chapter iii

4. Page layout iv

Chapter 1 Part names and functions

1. Machine main unit 1-1

Conveyor unit 1-5

3. Laser height sensor 1-6

4. Axis configuration 1-7

Chapter 2 Basic operation

1. Before operation 2-1

1.1 Canceling emergency stop 2-1

1.2 Clearing an error 2-1

Starting and ending the machine and software operation

2-2

2.1 Starting 2-2

2.2 Ending 2-5

Chapter 3 Daily operation

1. Overview 3-1

2. Warm-up operation 3-2

3. Selecting the program 3-3

Chapter 4 Maintenance

Before beginning work 4-1

1. Maintaining machine performance 4-2

1.1 Essential conditions and working environment 4-2

1.2 Importance of periodic inspections and cleaning 4-2

EPM6172120

2. Maintenance list 4-3

3. Preparing for maintenance tasks 4-5

3.1 Consumable parts 4-5

3.2 Maintenance tools 4-6

3.2.1 Cleaning tools 4-6

3.2.2 Lubricating tools and grease 4-7

3.3 Required tools 4-8

3.4 Removing the rear center panel 4-9

4. Weekly inspection 4-10

4.1 Cleaning the camera lighting unit 4-10

4.2 Checking the board sensor condition 4-12

4.3 Checking the board clamp condition 4-12

5. Monthly 4-13

5.1 Inspecting each axis 4-13

5.2 Cleaning and greasing the ball screws and guides 4-14

5.2.1 Cleaning and greasing the XT-axis ball screws 4-14

5.2.2 Cleaning and lubricating the XT-axis guides 4-15

5.2.3 Cleaning and greasing the YT-axis ball screws 4-16

5.2.4 Cleaning and greasing the YT-axis guides 4-17

5.2.5 Cleaning and greasing the LX-axis ball screws 4-18

5.2.6 Cleaning and greasing the LX-axis guides 4-19

5.2.7 Cleaning and greasing the LY-axis ball screws 4-20

5.2.8 Cleaning and greasing the LY-axis guides 4-21

5.3 Inspecting and cleaning the conveyor belt 4-22

5.4 Checking the conveyor belt tension 4-24

5.5 X-ray generator 4-26

5.5.1 Inspecting the X-ray generator 4-26

6. Three-month inspection 4-28

6.1 Cleaning and greasing the ball screws and guides 4-28

6.1.1 Cleaning and greasing the W-axis ball screws 4-28

6.1.2 Cleaning and greasing the W-axis guides 4-29

6.1.3 Cleaning and greasing the MS-axis guides 4-30

6.2 Inspecting and cleaning the air filter 4-31

7. Six-month inspection 4-33

7.1 Cleaning and greasing the ball screws and guides 4-33

7.1.1 Cleaning and greasing the HZ-axis ball screws 4-33

7.1.2 Cleaning and greasing the HZ-axis guide 4-35

7.1.3 Cleaning and greasing the HS-axis ball screws 4-36

7.1.4 Cleaning and greasing the HS-axis guide 4-37

7.2 Cleaning the filter of controller (Type HD/Type HB) 4-38

8. How to replace consumable parts 4-39

8.1 Replacing the conveyor belts 4-39

8.2 Replacing the UPS (uninterruptible power supply) battery 4-41

Chapter 5 Lubrication points

1. Lubrication points and applicable grease 5-1

1.1 Applicable grease 5-1

1.2 Grease gun 5-1

2. Lubrication of each unit 5-2

2.1 Each axis unit 5-2

2.1.1 XT and YT-axis guide and ball screw 5-2

2.1.2 LX-axis guide and ball screw 5-3

2.1.3 LY-axis guide and ball screw 5-4

2.1.4 W-axis guide and ball screw 5-5

2.1.5 MS-axis guide 5-6

2.1.6 HZ and HS-axis guide and ball screw 5-7

Appendix

1. Power connection terminals A-1

2. Connection between machines A-2

3. UPS (Uninterruptible Power Supply) A-3

3.1 Safety precaution A-3

3.1.1 Precautions when shipping or exporting the UPS A-3

3.1.2 Disposing of used battery after replacement A-3

3.1.3 Safety precautions A-3

3.2 About the UPS A-5

3.3 Operation and setting A-6

3.3.1 Front panel A-6

3.3.2 Operation during normal operation (power is normal) A-6

3.3.3 Operation during power failure or trouble A-6

3.4 Maintenance A-7

3.4.1 Battery replacement period A-7

3.4.2 Battery replacement A-7

3.4.3 Replacement battery storage A-7

3.5 Troubleshooting A-8

4. Precautions for X-ray generator A-10

4.1 Warming up the X-ray generator A-10

4.2 Protective function for the X-ray generator A-10

Index