YSi-X_Ope_E - 第65页
4-4 4 Maintenance c CAUTION The inspector has the Camera Check Station illustrated below in its body. The Camera Check Station has some checking jigs such as the light adjuster/3D checking plates to check the camera cond…
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Maintenance
2. Maintenance list
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Tool list
: Perform maintenance. : Replace or adjust if necessary after inspection : Contact us M : Month
Section Unit name Check items
Maintenance schedule Maintenance items
If problem is
found
Weekly Monthly 3M 6M Inspec-tion
Clean-
ing
Lubri-
cation
Replace-
ment
Adjust-
ment
Servo
controlled axes
XT-axis
Ball screw
Linear guide
YT-axis
Ball screw
Linear guide
W-axis
Ball screw
Monthly
Linear guide Monthly
MS-axis Linear guide Monthly
LX-axis
Ball screw
Linear guide
LY-axis
Ball screw
Linear guide
HS-axis
Ball screw
Monthly
Linear guide Monthly
HZ-axis
Ball screw
Monthly
Linear guide Monthly
Conveyor units
Board sensor
Condition and
operation
Board clamp
Condition and
operation
Board transport unit Conveyor belt
Vision system
Optical camera Camera lighting
X-ray camera X-ray generator *1 -
Air supply unit Air filter Filter, cup
-
Cover Front door
Damper 1 year
-
Damper strike 1 year
-
Base unit Relay panel 1 Relay 1 year
-
Relay panel 2 Relay
1
year*4
-
Conveyor I/O Relay *5
-
Main unit
(inside
machine)
Controller
Filter (Type HD/Type
HB only)
UPS UPS battery *2 *3 -
*1 : The X-ray generator service life depends on the operating conditions. It should be replaced when the performance drops.
Contact us when the X-ray generator needs to be replaced.
*2 : The UPS battery will wear down, reaching the end of its service life. The service life slightly differs depending on the usage environment (ambient
temperature, etc.). As a general guide, the UPS battery should be replaced with a new one after the UPS has been operated for 2.5 years even under the
optimal conditions.
*3 : For detailed information on how to replace the UPS battery, refer to the user's manual that comes with the UPS.
*4 : As a general guide, maintenance is required when the relay has opened/closed one million times. Maintenance for the X-ray generator drive relay is
required once a year.
*5 : As a general guide, the maintenance is required when the relay has opened/closed 100000 times.
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Maintenance
c
CAUTION
The inspector has the Camera Check Station illustrated below in its body. The Camera Check Station has some
checking jigs such as the light adjuster/3D checking plates to check the camera condition automatically and
periodically. DO NOT use alcohol upon cleaning these light adjuster/3D checking plates. If the alcohol be applied to,
it would make the surface of plate change in color and interfere the correct checking. As such, dust with a lens
blower brush or wipe gently with dry lint-free cloth upon cleaning.
Camera Check Station
*Placed on the rear side conveyor.
Light adjuster (Bi-color)
Light adjuster (Bi-color)
Light adjuster (white)
Light adjuster (white)
3D Checking plate
[YSi-V Camera Check Station (3D/optional)]
[YSi-X Camera Check Station]
53459-M6-00
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Maintenance
3. Preparing for maintenance tasks
3.1 Consumable parts
The term "consumable parts" in this manual indicates parts subject to continual wear during use causing
gradual loss of functions.
The following parts are classified in this manual as consumable parts and should be replaced as needed during
maintenance.
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Consumable parts list (optional parts)
Product Name Parts List Designation Parts No.
Conveyor belt (standard) BELT 1, CONVEYOR KLC-M914F-00X
Air filter element FILTER ELEMENT KLC-M8506-00X
Oil mist filter element MIST FILTER ELEMENT KLC-M8507-00X
Relay 1 SAFETY RELAY 2 KLB-M6522-00X
Relay I/O SPARE RELAY KGA-M6522-20X
Relay 2 RELAY,G2R-1-SND KV5-M6522-10X
Front door damper DAMPER,DOOR KLC-M13M2-00X
Front door damper strike PLATE,STRIKE KLC-M13M3-00X
UPS battery BATTERY,UPS2 LG0-M53H8-01X
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CAUTION
• Parts (part numbers) listed in this manual are current as of the time this manual was issued.
• When placing an order, always contact us to obtain the latest information.
• Part numbers are subject to change without notice. Please contact our sales representative before ordering.