X-Series-Maintenance-Manual(1) - 第2页
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SIPLACE X Series
Maintenance Manual
Edition 02/2011 EN
All names identified by ® are registered trademarks of ASM Assembly Systems GmbH & Co. KG. The remaining trademarks in this publication may be trademarks
whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we
cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary connections are included in subsequent
editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00194422-08
www.siplace.com Printed by ASM Assembly Systems
Content
Maintenance Manual SIPLACE X Series 3
Table of contents
1 Introduction 7
1.1 Safety Instructions 7
1.1.1 Conventions for the Use of Safety Instructions 7
1.1.2 Safety Instructions for Working with Strong Magnetic Fields 8
1.1.3 Safety Instructions for the Power Supply 8
1.1.4 Safety Instructions for the Compressed Air Supply 9
1.1.5 Safety Instructions for Work on the Cutting Device 9
1.1.6 Safety Instructions for the Gantry 9
1.1.7 Safety Instructions for Maintenance Tasks 10
1.2 Preparatory Work... 11
1.3 Maintenance Notes 13
1.3.1 Minor and Major Maintenance 13
1.3.2 Calculation of Maintenance Intervals 14
1.3.2.1 Adjusting the Maintenance Intervals to Actual Production Conditions 14
1.4 Release History 15
1.5 Abbreviations 15
2 Overview of the Modules 17
2.1 Overview of X Series Machines 17
2.2 Overview of CPP Head 18
2.3 Overview of C&P20A Head 18
2.4 Overview of C&P6/12 Head 18
2.5 Overview of TwinHead 19
3 Consumables, Spare and Wear Parts, Tools 21
3.1 Minor and Major Maintenance for X Series Machines 21
3.2 Minor and Major Maintenance for CPP, C&P6/12, C&P20A and TwinHead 23
4 Minor Maintenance 29
4.1 Maintenance Intervals for Minor Maintenance 29
4.2 Maintenance Tasks for Base Machine 31
4.2.1 Consumables, Spare and Wear Parts, Tools 31
4.2.2 Preparatory Steps 31
4.2.3 Performing Maintenance Tasks 32
4.2.3.1 Checking and Cleaning/Replacing the Compressed Air Filter (if required) 32
4.2.3.2 Cleaning/Replacing the Head Exhaust Air Filter/X Motor Cooling 33
4.2.3.3 Checking/Cleaning the Cooling Air Filter/Y Axes 33
4.2.3.4 Replacing the Cooling Air Filter/Y Axes 33
4.2.3.5 Cleaning/Replacing the Filter on the Axis Unit and Computer Unit 34
4.2.3.6 Cleaning/Replacing the Filter on the Protective Covers (X4I Only) 34
4.2.3.7 Checking the Fan on the Covers and on the Machine Rucksack 35
4.2.3.8 Cleaning the Protective Covers 36
4.3 Maintenance Tasks for the Component Feed Device 37
4.3.1 Consumables, Spare and Wear Parts, Tools 37
4.3.2 Preparatory Steps 37
4.3.3 Performing Maintenance Tasks 37
4.3.3.1 Checking and Greasing the Bearing on the Component Trolley for the X Feeder Modules 37
4.3.3.2 Greasing the Centering Strip on the Component Trolley for X Feeder Modules 38
4.3.3.3 Greasing the Plunger Pins on the Component Trolley for S Feeder Modules 38
4.3.3.4 Removing and Preserving the Magnetic Strip on the Component Trolley for S Feeder
Modules
39
4.4 Maintenance Tasks for the Conveyor 40
4.4.1 Consumables, Spare and Wear Parts, Tools 40