X-Series-Maintenance-Manual(1) - 第30页
Minor Maintenance Maintenance Intervals for Minor Maintenance 30 Maintenance Manual SIPLACE X Series Gantry Conveyor Nozzles C&P6/12 Head TwinHead * see also maintenance display See also 1.3.2 Ca lculation of Maint…
Minor Maintenance
Maintenance Intervals for Minor Maintenance
Maintenance Manual SIPLACE X Series 29
Minor M aintenance
4 Minor Maintenance
Maintenance Intervals for Minor Maintenance
4.1 Maintenance Intervals for Minor Maintenance
Basic machine
Component feed-in
Optical systems
CAUTION
Filter elements
The maintenance intervals given for inspecting and replacing the filter elements only apply to
the specified compressed air quality (see user manual). If other qualities are used, the
maintenance intervals should be shortened accordingly.
Maintenance task Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Checking and Cleaning/Replacing (if required) the
Compressed Air Filter
2 X
Clean/replace the head exhaust air filter/X motor
cooling
1 X
Checking/Cleaning the Cooling Air Filter/Y Axes 1 X
Replacing the Cooling Air Filter/Y Axes 2 X
Cleaning/Replacing the Filter on the Axis Unit and
Computer Unit
2 X
Cleaning/Replacing the Filter on the Protective
Covers (X4I Only)
1 X
Checking the Fan on the Covers and on the
Machine Rucksack
1 X
Cleaning the Protective Covers 2 X
Maintenance task Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Checking and Greasing the Bearing on the
Component Trolley for the X Feeder Modules
2 X
Grease the centering strip on the component
trolley for X feeder modules
2 X
Greasing the Plunger Pins on the Component
Trolley for S Feeder Modules
2 X
Removing and Preserving the Magnetic Strip on
the Component Trolley for S Feeder Modules
2 X
Maintenance task Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Clean the IC and FC cameras 4 X
Clean the coplanarity module 2 X
Cleaning the Stationary 3D Sensor Module 2 X
Cleaning the PCB Barcode Scanner 2 X
Minor Maintenance
Maintenance Intervals for Minor Maintenance
30 Maintenance Manual SIPLACE X Series
Gantry
Conveyor
Nozzles
C&P6/12 Head
TwinHead
* see also maintenance display
See also
1.3.2 Calculation of Maintenance Intervals [ ➙ 14]
Maintenance task Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Cleaning the X Axis Scale 2 X
Cleaning the Y Axis Scale 2 X
Check and clean the magnetic surfaces of the X
and Y axes
2 X
Maintenance task Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Vacuuming the Conveyors, Conveyor Belts,
Sensors and Lifting Table
1 X
Clean and preserve the hexagonal shafts 3 X
Cleaning the Fixture Tape 2 X
Clean and preserve the recirculating ball screws 2 X
Cleaning and Preserving the Guide Shafts 2 X
Cleaning and Preserving the Linear Guide 2 X
Maintenance task Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Clean/replace the ceramic nozzles 2 X
Replace the plastic nozzles 2 X
Maintenance task Duration
[min]
CP6/12
Each
week
Every 3
months
Every 6
months
Every 12
months
Replacing the Valve Plungers 2/4 X
Cleaning the Valve Casing on the Star 1/2 X
Cleaning the Valve Plunger 5/11 X
Replacing the Sleeves 3/5 X
Checking, Cleaning and Greasing the Sleeves 20/40 X
Maintenance task Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Clean the sleeve and nozzle seat 2 X
Clean/replace the additional volume filter 2 X
Minor Maintenance
Consumables, Spare and Wear Parts, Tools Maintenance Tasks for Base Machine
Maintenance Manual SIPLACE X Series 31
Mainten ance Task s for Base Machi ne
4.2 Maintenance Tasks for Base Machine
Consumables, Spare and Wear Parts, Tools
4.2.1 Consumables, Spare and Wear Parts, Tools
▪ Lint-free cloths [03082092-xx]
▪ SIPLACE cleansing tissue [00315253-xx]
▪ Protective latex gloves [00372972-xx]
▪ Rust prevention spray WD40, 400 ml [00325833-xx]
▪ Sheet of DIN A4 paper
▪ ESD wristband [00320279-xx]
▪ Vacuum cleaner with appropriate nozzle
▪ New compressed air filter, if required:
– Filter element 5 μm [03050213-xx]
HSxx / D1 / D2 / D4 / SX series / X series from March 2008 pneumatic valve [03062274-xx]
(for [03060279-xx] pneumatic unit)
– Replacement filter for 5 μm compressed air filter for pneumatic valve [03038979-xx]
X series up to SN B089 [03004680-xx]
(for [03004151-xx] pneumatic unit)
– Filter element for 5 μm filter (new) for pneumatic valve [03039182-xx]
X series from SN B090 [03038691-xx]
(for [03038058-xx] pneumatic unit)
▪ Filter element 40 µm (head exhaust air filter for X axis) [03003717-xx]
▪ Cooling air filter Y-Achse (air filter unit for suction air filter) [00376006-xx]
▪ Felt filter RFF-092-NV (axis and computer unit) [03006574-xx]
▪ Filter unit - plastic grate (axis and computer unit) [03003425-xx]
▪ Axial fan type 4414 FNN (covers) [03056479-xx]
▪ Axis unit version 1 and 2 (center and bottom): axial fan 4414F 24 VDC [00319141-xx]
▪ Axis unit version 3 (center and bottom): axial fan air vent 24 VDC [03057927-xx]
▪ Fan unit for computer unit [03006602-xx] (not for BoxPC - the fan for the BoxPC is in the computer
and is monitored by this.)
▪ Weak or slightly alkaline cleaning agent, if required
Preparatory Steps
4.2.2 Preparatory Steps
► There must be no PCBs on the PCB conveyor for the following jobs.
► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized
reactivation. Observe the instructions in section "1.2 Preparatory Work..." [ ➙ 11].