X-Series-Maintenance-Manual(1) - 第4页

Content 4 Maintenance Manual SIPLACE X Series 4.4.2 Preparatory Steps 40 4.4.3 Performing Maintenance Tasks 40 4.4.3.1 Vacuuming the Conveyors, Convey o r Belts, Sensor s and Liftin g Table 40 4.4.3.2 Cleaning and Preser…

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Content
Maintenance Manual SIPLACE X Series 3
Table of contents
1 Introduction 7
1.1 Safety Instructions 7
1.1.1 Conventions for the Use of Safety Instructions 7
1.1.2 Safety Instructions for Working with Strong Magnetic Fields 8
1.1.3 Safety Instructions for the Power Supply 8
1.1.4 Safety Instructions for the Compressed Air Supply 9
1.1.5 Safety Instructions for Work on the Cutting Device 9
1.1.6 Safety Instructions for the Gantry 9
1.1.7 Safety Instructions for Maintenance Tasks 10
1.2 Preparatory Work... 11
1.3 Maintenance Notes 13
1.3.1 Minor and Major Maintenance 13
1.3.2 Calculation of Maintenance Intervals 14
1.3.2.1 Adjusting the Maintenance Intervals to Actual Production Conditions 14
1.4 Release History 15
1.5 Abbreviations 15
2 Overview of the Modules 17
2.1 Overview of X Series Machines 17
2.2 Overview of CPP Head 18
2.3 Overview of C&P20A Head 18
2.4 Overview of C&P6/12 Head 18
2.5 Overview of TwinHead 19
3 Consumables, Spare and Wear Parts, Tools 21
3.1 Minor and Major Maintenance for X Series Machines 21
3.2 Minor and Major Maintenance for CPP, C&P6/12, C&P20A and TwinHead 23
4 Minor Maintenance 29
4.1 Maintenance Intervals for Minor Maintenance 29
4.2 Maintenance Tasks for Base Machine 31
4.2.1 Consumables, Spare and Wear Parts, Tools 31
4.2.2 Preparatory Steps 31
4.2.3 Performing Maintenance Tasks 32
4.2.3.1 Checking and Cleaning/Replacing the Compressed Air Filter (if required) 32
4.2.3.2 Cleaning/Replacing the Head Exhaust Air Filter/X Motor Cooling 33
4.2.3.3 Checking/Cleaning the Cooling Air Filter/Y Axes 33
4.2.3.4 Replacing the Cooling Air Filter/Y Axes 33
4.2.3.5 Cleaning/Replacing the Filter on the Axis Unit and Computer Unit 34
4.2.3.6 Cleaning/Replacing the Filter on the Protective Covers (X4I Only) 34
4.2.3.7 Checking the Fan on the Covers and on the Machine Rucksack 35
4.2.3.8 Cleaning the Protective Covers 36
4.3 Maintenance Tasks for the Component Feed Device 37
4.3.1 Consumables, Spare and Wear Parts, Tools 37
4.3.2 Preparatory Steps 37
4.3.3 Performing Maintenance Tasks 37
4.3.3.1 Checking and Greasing the Bearing on the Component Trolley for the X Feeder Modules 37
4.3.3.2 Greasing the Centering Strip on the Component Trolley for X Feeder Modules 38
4.3.3.3 Greasing the Plunger Pins on the Component Trolley for S Feeder Modules 38
4.3.3.4 Removing and Preserving the Magnetic Strip on the Component Trolley for S Feeder
Modules
39
4.4 Maintenance Tasks for the Conveyor 40
4.4.1 Consumables, Spare and Wear Parts, Tools 40
Content
4 Maintenance Manual SIPLACE X Series
4.4.2 Preparatory Steps 40
4.4.3 Performing Maintenance Tasks 40
4.4.3.1 Vacuuming the Conveyors, Conveyor Belts, Sensors and Lifting Table 40
4.4.3.2 Cleaning and Preserving the Hexagonal Shafts 41
4.4.3.3 Cleaning the Fixture Tape 41
4.4.3.4 Cleaning and Preserving the Recirculating Ball Screws of the Width Adjustment 41
4.4.3.5 Cleaning and Preserving the Guide Shafts of the Width Adjustment 42
4.4.3.6 Cleaning and Preserving the Guide Shaft of the Conveyor Sides 42
4.4.4 Final Work 42
4.5 Maintenance Work on the Gantry 43
4.5.1 Consumables, Spare and Wear Parts, Tools 43
4.5.2 Preparatory Steps 43
4.5.3 Performing Maintenance Tasks 43
4.5.3.1 Cleaning the X Axis Scale 43
4.5.3.2 Cleaning the Y Axis Scale 44
4.5.3.3 Checking and Cleaning the Magnetic Surfaces of the X and Y Axes 44
4.6 Maintenance Tasks for Optical Systems 45
4.6.1 Consumables, Spare and Wear Parts, Tools 45
4.6.2 Preparatory Steps 45
4.6.3 Performing Maintenance Tasks 45
4.6.3.1 Cleaning the IC and FC cameras 45
4.6.3.2 Cleaning the Coplanarity Module 46
4.6.3.3 Clean the stationary 3D sensor module 46
4.6.3.4 Clean the PCB barcode scanner 47
4.7 Maintenance Tasks for Nozzles 48
4.7.1 Consumables, Spare and Wear Parts, Tools 48
4.7.2 Nozzle Magazines - Overview 48
4.7.3 Preparatory Steps 49
4.7.4 Performing Maintenance Tasks 49
4.7.4.1 Cleaning/Replacing the Ceramic Nozzles 49
4.7.4.2 Replacing Nozzles 52
4.8 Maintenance Tasks for C&P6/12 Head 53
4.8.1 Consumables, Spare and Wear Parts, Tools 53
4.8.2 Preparatory Steps 54
4.8.3 Performing Maintenance Tasks 54
4.8.3.1 Replacing the Valve Plungers 54
4.8.3.2 Cleaning the Valve Casing on the Star 54
4.8.3.3 Cleaning the Valve Plunger 55
4.8.3.4 Replacing the Sleeves 59
4.8.3.5 Checking, Cleaning and Greasing the Sleeves 59
4.9 Maintenance Tasks for TwinHead 62
4.9.1 Consumables, Spare and Wear Parts, Tools 62
4.9.2 Preparatory Steps 62
4.9.3 Performing Maintenance Tasks 62
4.9.3.1 Cleaning the Sleeve and Nozzle Seat 62
4.9.3.2 Cleaning/Replacing the Additional Volume Filter 62
5 Major Maintenance 63
5.1 Maintenance Intervals for Major Maintenance 63
5.2 Maintenance Tasks for Base Machine 67
5.2.1 Consumables, Spare and Wear Parts, Tools 67
5.2.2 Preparatory Steps 67
5.2.3 Performing Maintenance Tasks 67
5.2.3.1 Cleaning the Gas Pressure Shock Absorbers on the Protective Covers 67
5.2.3.2 Check/replace the gas pressure shock absorbers on the protective covers 68
5.2.3.3 Checking the Safety Features 68
5.3 Maintenance Tasks for the Component Docking Unit 70
5.3.1 Consumables, Spare and Wear Parts, Tools 70
5.3.2 Preparatory Steps 70
5.3.3 Performing Maintenance Tasks 70
5.3.3.1 Function Test of Used Tape Cutter 70
Content
Maintenance Manual SIPLACE X Series 5
5.4 Maintenance Work on the Gantry 71
5.4.1 Consumables, Spare and Wear Parts, Tools 71
5.4.2 Preparatory Steps 71
5.4.2.1 Filling the Grease Gun 72
5.4.3 Performing Maintenance Tasks 73
5.4.3.1 Greasing and Cleaning the X Axis 73
5.4.3.2 Greasing and Cleaning the Y Axis 75
5.4.3.3 Cleaning the Linear Guides of the X Axis 75
5.4.3.4 Cleaning the Linear Guides of the Y Axis 76
5.4.3.5 Checking the Cooling Air Hoses for the Y Axis 76
5.5 Maintenance Tasks for C&P20A Head 78
5.5.1 Difference Between C&P20 and C&P20A 78
5.5.2 Consumables, Spare and Wear Parts, Tools 79
5.5.3 Preparatory Steps 80
5.5.3.1 Overview of Multipette 81
5.5.3.2 Assembling the Multipette 81
5.5.3.3 Filling and Setting the Multipette 82
5.5.3.4 Releasing the Combitip from the Multipette 82
5.5.4 Overview of Lubrication Points 83
5.5.5 Performing Maintenance Tasks 84
5.5.5.1 Oiling the DP Driver Bearing 84
5.5.5.2 Oiling the DP Segment Guide 85
5.5.5.3 Oiling the Z Axis Linear Guidance 86
5.5.5.4 Checking/Replacing the Filter Disks 87
5.5.5.5 Checking/Replacing the Switching Disk 89
5.5.5.6 Checking/Replacing the Vacuum-Conducting Parts 90
5.5.5.7 Cleaning the Component Sensor 91
5.5.6 Final Work 92
5.6 Maintenance Tasks for CPP Head 93
5.6.1 Consumables, Spare and Wear Parts, Tools 93
5.6.2 Preparatory Steps 93
5.6.2.1 Overview of Multipette 95
5.6.2.2 Assembling the Multipette 95
5.6.2.3 Filling and Setting the Multipette 96
5.6.2.4 Releasing the Combitip from the Multipette 96
5.6.3 Overview of Lubrication Points 97
5.6.4 Performing Maintenance Tasks 98
5.6.4.1 Oiling the Z Axis Linear Guidance 98
5.6.4.2 Oiling the Support Roller 99
5.6.4.3 Oiling the DP Driver Bearing 99
5.6.4.4 Oiling the DP Segment Guide 100
5.6.4.5 Oiling the Star Bearing 100
5.6.4.6 Checking/Replacing the Vacuum-Conducting Parts 101
5.6.4.7 Cleaning the Component Sensor 102
5.6.5 Final Work 103
5.7 Maintenance Tasks for C&P6/12 Head 104
5.7.1 Consumables, Spare and Wear Parts, Tools 104
5.7.2 Preparatory Steps 106
5.7.3 Performing Maintenance Tasks 107
5.7.3.1 Cleaning the Turning Station Read Unit 107
5.7.3.2 Z Axis 108
5.7.3.3 Star 109
5.7.3.4 Distributor (back part of head) 110
5.7.3.5 Star brake 111
5.7.3.6 Valve adjustment drives 112
5.7.3.7 Turning station 112
5.7.3.8 Vacuum Generator 113
5.7.3.9 Component sensor (only DLM3) 115
5.7.4 Final Work 116