OM-1273-004_w - 第32页

Contents Cont-3 Page AJK-ML T-ID 0806-003 3. Menus for Maintenance .................................................................. 2- 17 3.1 Outline of Menus for Maintenance .......................................... …

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Contents
Cont-2
Page
AJK-MLT-ID
0706-002
Chapter 1 Scope
1. Outline ............................................................................................ 1- 1
1.1 What is Multi-Layer Tray Feeder? ........................................... 1- 1
1.2 Specications .......................................................................... 1- 1
1.3 Standard Accessory Parts List ................................................ 1- 6
2. Various Functions and Outline of Actions ....................................... 1- 7
2.1 Various Functions ................................................................... 1- 7
2.2 Outline of Actions .................................................................... 1- 9
3. Name of Each Section and Handling ............................................. 1- 10
3.1 Layout of Main Machine .......................................................... 1- 12
3.2 Elevator ................................................................................... 1- 13
3.3 Magazines .............................................................................. 1- 15
3.3.1 Notes on Magazine Handling ........................................ 1- 16
3.3.2 Attachment of Pallets ..................................................... 1- 16
3.3.3 Detachment of Pallets ................................................... 1- 16
3.3.4 Replacement of Magazine ............................................. 1- 17
3.4 Traverse .................................................................................. 1- 20
3.5 Pallets ..................................................................................... 1- 21
3.6 Tray Magnets .......................................................................... 1- 24
Chapter 2 Operation
1. Basic Knowledge ............................................................................ 2- 1
1.1 Basic Operations .................................................................... 2- 1
2. Menus for Automatic Operation ...................................................... 2- 2
2.1 Outline of Menus for Automatic Operation .............................. 2- 2
2.2 Component Reloading ............................................................ 2- 3
2.2.1 Pickup Tray Matrix ......................................................... 2- 5
2.2.2 Tray Component Data ................................................... 2- 8
2.3 Operation ................................................................................ 2- 9
2.3.1 Alternate Mode .............................................................. 2- 10
2.3.2 Operation Mode ............................................................. 2- 11
2.3.3 Test Mode ...................................................................... 2- 12
2.4 Production Data ...................................................................... 2- 13
2.4.1 Feeder (B) Offset ........................................................... 2- 14
2.4.2 Component Carriage Data Editing ................................. 2- 15
Contents
Cont-3
Page
AJK-MLT-ID
0806-003
3. Menus for Maintenance .................................................................. 2-
17
3.1 Outline of Menus for Maintenance .......................................... 2- 17
3.2 Device Check .......................................................................... 2- 18
3.2.1 Input /Output .................................................................. 2- 19
3.2.2 Motor ............................................................................. 2- 20
3.3 Unit Adjustment ....................................................................... 2- 21
3.3.1 Tray Unit ........................................................................ 2- 22
3.4 Teaching Operation ................................................................. 2- 25
3.4.1 "Traverse Axis Draw" Window ....................................... 2- 26
3.4.2 "Teach Standard Tray Pos" Window .............................. 2- 30
3.4.3 "Teach Pick-Up Pos" Window ........................................ 2- 34
3.4.4 "Matrix Pitch XY-Side Length" Window .......................... 2- 38
Chapter 3 Data
1. Outline of Data ............................................................................... 3- 1
1.1 Outline of Pattern Program ..................................................... 3- 1
1.1.1 Composition of Placement Feeder Location Data ......... 3- 2
1.2 Outline of Component Library ................................................. 3- 3
1.2.1 Component IDs and Component Library Data .............. 3- 3
1.3 Outline of System Setting ....................................................... 3- 4
1.3.1 Composition of System Setting ..................................... 3- 4
2. Pattern Program ............................................................................. 3- 5
2.1 Description of Pattern Program .............................................. 3- 5
2.1.1 Placement Feeder Location Data .................................. 3- 5
2.1.2 Editing of Tray Step Information .................................... 3- 9
3. Component Library ......................................................................... 3- 10
3.1 Carrier Data ............................................................................ 3- 10
4. System Setting ............................................................................... 3- 11
4.1 Offset Data .............................................................................. 3- 11
4.1.1 Feeder (B) Offset ........................................................... 3- 11
4.1.2 Unit Offset ...................................................................... 3- 12
4.2 Auto Operation ........................................................................ 3- 16
4.2.1 Tray matrix update setup ............................................... 3- 16
Contents
Cont-4
Page
AJK-MLT-ID
0706-002
Chapter 4 Maintenance and Troubleshooting
1. Periodic Maintenance ..................................................................... 4- 1
1.1 Precautionary Items before Maintenance ............................... 4- 1
1.2 Preparation for Maintenance .................................................. 4- 1
1.2.1 Preparation for Cleaning ................................................ 4- 1
1.2.2 Preparation for Lubrication ............................................ 4- 2
1.3 Periodic Maintenance Items ................................................... 4- 5
2. Maintenance Check List ................................................................. 4- 6
2.1 Monthly Maintenance .............................................................. 4- 6
2.2 Quarterly Maintenance ........................................................... 4- 7
2.3 Yearly Maintenance ................................................................ 4- 7
3. Maintenance Spots ........................................................................ 4- 8
3.1 Whole View ............................................................................. 4- 8
3.2 Understanding of Maintenance Items on Each Section .......... 4- 9
3.3 Inspection, Cleaning, and Lubrication Spots .......................... 4- 10
3.3.1 Pallet .............................................................................. 4- 10
3.3.2 Elevator Shaft ................................................................ 4- 11
3.3.3 Traverse......................................................................... 4- 13
3.3.4 Magazine Base .............................................................. 4- 15
3.3.5 Magazine ....................................................................... 4- 17
4. Maintenance ................................................................................... 4- 18
4.1 Detachment and Attachment of Maintenance Cover .............. 4- 18
4.1.1 Detachment of Maintenance Cover ............................... 4- 18
4.1.2 Attachment of Maintenance Cover ................................ 4- 18
5. Consumables and Important Servicing Parts ................................. 4- 19
5.1 List of Consumables ............................................................... 4- 19
5.2 List of Important Servicing Parts ............................................. 4- 19
6. Troubleshooting .............................................................................. 4- 20
6.1 Power Operation Impossible for Multi-Layer Tray Feeder ...... 4- 20
6.2 Pickup Errors .......................................................................... 4- 20
7. Troubleshooting from Error IDs ...................................................... 4- 21
7.1 Description of Error ID (Example) ........................................... 4- 21
7.2 Error IDs and Remedial Procedures ....................................... 4- 22