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Contents Cont-5 Page AJK-ML T-ID 0706-002 Chapter 5 Supplement 1. Pneumatic Diagram ........................................................................ 5- 1 1.1 Pneumatic Diagram (FP-G200R) and (FP-G200L) ..........…
Contents
Cont-4
Page
AJK-MLT-ID
0706-002
Chapter 4 Maintenance and Troubleshooting
1. Periodic Maintenance ..................................................................... 4- 1
1.1 Precautionary Items before Maintenance ............................... 4- 1
1.2 Preparation for Maintenance .................................................. 4- 1
1.2.1 Preparation for Cleaning ................................................ 4- 1
1.2.2 Preparation for Lubrication ............................................ 4- 2
1.3 Periodic Maintenance Items ................................................... 4- 5
2. Maintenance Check List ................................................................. 4- 6
2.1 Monthly Maintenance .............................................................. 4- 6
2.2 Quarterly Maintenance ........................................................... 4- 7
2.3 Yearly Maintenance ................................................................ 4- 7
3. Maintenance Spots ........................................................................ 4- 8
3.1 Whole View ............................................................................. 4- 8
3.2 Understanding of Maintenance Items on Each Section .......... 4- 9
3.3 Inspection, Cleaning, and Lubrication Spots .......................... 4- 10
3.3.1 Pallet .............................................................................. 4- 10
3.3.2 Elevator Shaft ................................................................ 4- 11
3.3.3 Traverse......................................................................... 4- 13
3.3.4 Magazine Base .............................................................. 4- 15
3.3.5 Magazine ....................................................................... 4- 17
4. Maintenance ................................................................................... 4- 18
4.1 Detachment and Attachment of Maintenance Cover .............. 4- 18
4.1.1 Detachment of Maintenance Cover ............................... 4- 18
4.1.2 Attachment of Maintenance Cover ................................ 4- 18
5. Consumables and Important Servicing Parts ................................. 4- 19
5.1 List of Consumables ............................................................... 4- 19
5.2 List of Important Servicing Parts ............................................. 4- 19
6. Troubleshooting .............................................................................. 4- 20
6.1 Power Operation Impossible for Multi-Layer Tray Feeder ...... 4- 20
6.2 Pickup Errors .......................................................................... 4- 20
7. Troubleshooting from Error IDs ...................................................... 4- 21
7.1 Description of Error ID (Example) ........................................... 4- 21
7.2 Error IDs and Remedial Procedures ....................................... 4- 22
Contents
Cont-5
Page
AJK-MLT-ID
0706-002
Chapter 5 Supplement
1. Pneumatic Diagram ........................................................................ 5- 1
1.1 Pneumatic Diagram (FP-G200R) and (FP-G200L) ................. 5- 1
2. Layout of Sensors and Loads ........................................................ 5- 2
2.1 Frame Section (FP-G200R) .................................................... 5- 2
2.2 Elevator Section (FP-G200R) ................................................. 5- 3
2.3 Rack Base Section (FP-G200R) ............................................. 5- 4
2.4 Traverse Section (FP-G200R) ................................................ 5- 5
2.5 Frame Section (FP-G200L) .................................................... 5- 6
2.6 Elevator Section (FP-G200L) .................................................. 5- 7
2.7 Rack Base Section (FP-G200L) ............................................. 5- 8
2.8 Traverse Section (FP-G200L) ................................................. 5- 9
2.9 ModicationforCutter(FP-G200,200L)
G-S014-01, 02, 03, 04 .................................. 5- 10
3. Parts Location ................................................................................ 5- 11
3.1 Frame Section (FP-G200R) .................................................... 5- 11
3.2 Electrically Equipped Section (FP-G200R) ............................. 5- 12
3.3 Main Body CPU2 BOX (FP-G200R) ....................................... 5- 13
3.4 Frame Section (FP-G200L) .................................................... 5- 14
3.5 Electrically Equipped Section (FP-G200L) ............................. 5- 15
3.6 Main Body CPU2 BOX (FP-G200L) ........................................ 5- 16
3.7 ModicationforBABlockLayout(FP-G200R,200L)
G-S014-01(L), 02(R) ..................................... 5- 17
3.8 ModicationforBCBlockLayout(FP-G200R,200L)
G-S014-03(L), 04(R) ..................................... 5- 18
Contents
Cont-6
Page
AJK-MLT-ID
0706-002
4. Electrical Circuit Diagrams ............................................................. 5- 19
4.1
Electrical and Electronic Symbols ........................................... 5- 19
4.2 Electrical Circuit Diagrams ...................................................... 5- 26
BlockCongurationDrawingL .................................................... 5- 26
BlockCongurationDrawingR ................................................... 5- 27
Elevator 1 (Lower) M Circuit Diagram L ...................................... 5- 28
Elevator 1 (Lower) M Circuit Diagram R ...................................... 5- 29
Elevator 2 (Upper) M Circuit Diagram L & R ............................... 5- 30
Traverse M Circuit Diagram L & R ............................................... 5- 31
Power Supply Section (Safety Circuits) 1 L & R .......................... 5- 32
Power Supply Section (Safety Circuit) 2 L ................................... 5- 33
Power Supply Section (Safety Circuit) 2 R .................................. 5- 34
UA54 I/O Board ILB-IN 1 L .......................................................... 5- 35
UA54 I/O Board ILB-IN 1 R ......................................................... 5- 36
UA54 I/O Board ILB-IN 2 L & R ................................................... 5- 37
UA54 I/O Board ILB-OUT L ......................................................... 5- 38
UA54 I/O Board ILB-OUT R ........................................................ 5- 39
UB14 I/O Board L ........................................................................ 5- 40
UB14 I/O Board R ....................................................................... 5- 41
UB26 Component Reload Switch Board (Lower) L ..................... 5- 42
UB26 Component Reload Switch Board (Lower) R .................... 5- 43
UB26 Component Reload Switch Board (Upper) L ..................... 5- 44
UB26 Component Reload Switch Board (Upper) R .................... 5- 45
UA54 I/O Board ILB-IN 1 L (Rear Left Side)
G-S014-01 (For Maine Machine) ....................... 5- 46
UA54 I/O Board ILB-IN 1 L (Front Left)
G-S014-02 (For Main Machine) ......................... 5- 47
UA54 I/O Board ILB-IN 1 R (Rear Right)
G-S014-03 (For Main Machine) ......................... 5- 48
UA54 I/O Board ILB-IN 1 R (Front Right)
G-S014-04 (For Main Machine) ......................... 5- 49