00196376-0102_UM S-Feeder_EN - 第4页
Contents 4 User Manual SIPLACE S-Feeder 2.4 Details for 24/32, 44, 56, 72 and 88mmS or SDP 48 2.4.1 Converting the Tape Wid th for 24/32mmS Feed ers 48 2.4.2 Inserting the Tape 49 2.4.2.1 Inserting the Cover Tape in…
Contents
User Manual SIPLACE S-Feeder 3
Table of Contents
1 General 7
1.1 About this Manual 7
1.1.1 Further Information 7
1.2 Overview of SIPLACE S Feeders 8
1.2.1 Tape Feeder Modules 8
1.2.2 Other Feeder Modules 9
1.3 Technical Data 10
1.3.1 Tape Feeder Modules 10
1.3.1.1 3x8mm S 10
1.3.1.2 12/16mmS 13
1.3.1.3 24/32mmS 14
1.3.1.4 44, 56, 72 and 88mmS 15
1.3.1.5 24/32, 44 and 56mmSDP 17
1.3.2 Bulkcase Feeders 18
1.3.3 Linear Vibratory Feeder, Type 3 19
1.3.4 Dip Modules 20
1.4 Installing the Feeders 20
1.5 Safety Instructions 21
1.5.1 Conventions for the Use of Hazard Symbols 21
1.5.2 Qualified Personnel 21
1.5.3 Correct Usage 21
1.5.4 Incorrect Usage 22
1.5.5 Operational Safety 23
2 Tape Feeder Modules 25
2.1 Operating Tape Feeders - General 25
2.1.1 Function 25
2.1.2 Operating Controls - Function 25
2.1.2.1 Controls for Feeders with One Track 26
2.1.2.2 Controls for Feeders with Three Tracks 27
2.1.2.3 Manual Tape Transport 27
2.1.2.4 Manual Operation of Foil Removal 27
2.1.3 Inserting the Tape 28
2.1.4 Positioning the Tape to the Pickup Position 28
2.1.4.1 Correct Tape Position 29
2.1.5 Removing the Tape 31
2.1.6 Setting the Foil Pretension 33
2.1.7 Emptying the Foil Container 34
2.1.8 Splicing the Foil 35
2.1.9 Maintenance 35
2.2 Details for 3x8mmS Feeders 36
2.2.1 Inserting the Spacer (0402 Tape Support) 36
2.2.2 Inserting the Tape 37
2.2.2.1 Inserting the Cover Tape in the Foil Removal 39
2.2.3 Setting the Step Size 41
2.2.4 Inserting the Tape Reel Holder 42
2.2.4.1 Preparing the Middle Tape Reels 42
2.2.4.2 Inserting the Deflection Pulleys 43
2.3 Details for 12/16mmS 44
2.3.1 Converting the Tape Width 44
2.3.2 Inserting the Tape 45
2.3.2.1 Inserting the Cover Tape in the Foil Removal 46
2.3.3 Setting the Step Size 47
Contents
4 User Manual SIPLACE S-Feeder
2.4 Details for 24/32, 44, 56, 72 and 88mmS or SDP 48
2.4.1 Converting the Tape Width for 24/32mmS Feeders 48
2.4.2 Inserting the Tape 49
2.4.2.1 Inserting the Cover Tape in the Foil Removal 50
2.4.3 Setting the Step Size 51
2.5 Error Messages 52
2.5.1 Error Messages for 3x8 mm S/SL 52
2.5.2 Error Messages for 12/16, 24/32, 44, 56, 72, 88 mm S / S DP 53
3 Bulkcase Feeders 55
3.1 Function 55
3.2 Installation 55
3.3 Operating the Bulkcase Feeder 56
3.3.1 Selecting Feeding Rails 56
3.3.2 Placing the Feeding Rails on the Body 56
3.3.3 Inserting the Murata Cassette 57
3.3.4 Replacing the Empty Murata Cassette 58
3.3.5 Replacing the Feeding Rail at Component Changeover 59
3.3.6 "Refill" Button - Function 60
3.3.7 Error Messages 60
3.4 Maintenance 61
3.4.1 Maintenance Intervals 61
3.4.2 Consumables and Tools 61
3.4.3 Cleaning and Greasing the Lifting Magnet on the Body 61
3.4.4 Cleaning the Component Duct on the Feeder Tracks 63
4 Linear Vibratory Feeder, Type 3 65
4.1 Function 65
4.2 Component Stick Magazines 65
4.2.1 Overview of Component Stick Magazines by Components 67
4.3 Operating the Vibratory Feeder 68
4.3.1 Setting the Vibratory Feeder 68
4.3.1.1 Setting the Vibrator Flaps 68
4.3.1.2 Recommended Vibration Times for Setting Up Components 69
4.3.1.3 Centering Pieces for Aluminum Stick Magazines 69
4.3.1.4 Setting the Limiter 71
4.3.2 Fitting Component Stick Magazines onto the Feeder 72
4.3.3 Cleaning the Component Stick Magazines 74
5 Dip Module 75
5.1 Area of Application 75
5.2 Structure 75
5.3 Safety Instructions 76
5.4 Hand Guards 77
5.5 Additional Spacer (Optional) 78
5.6 Layer Thickness Comb 78
5.7 Refill Recommendations 79
5.8 Software Version 5xx / 6xx (Platform 2) 80
5.8.1 Restrictions 80
5.8.2 Module Function 80
5.8.2.1 DIP area 80
5.8.2.2 Dipping Sequence 81
5.8.3 Integration in the Overall System 81
5.8.4 Configuring the DIP Module 82
Contents
User Manual SIPLACE S-Feeder 5
5.9 Software Version 4xx (Platform 1) 83
5.9.1 Restrictions 83
5.9.2 Module Function 83
5.9.3 Integration in the Overall System 84
5.9.4 Configuring the DIP Module 85
5.9.4.1 Recording the X/Y Position 85
5.9.4.2 Recording the Z Position 86
5.9.5 Activating the DIP Module Option 87
5.9.6 Data Input at Station Computer 88
5.9.6.1 Editing the Component Shape List 88
5.9.6.2 Editing the DIP Module Parameters 90
5.10 Cleaning the DIP Module 91
6 Accessories 93
6.1 Tape Splice Tool for SMD Tape Connections 93
6.1.1 Area of Use 94
6.1.2 Safety Instructions 95
6.1.3 Tools Required 95
6.1.4 Consumable Materials Required 95
6.1.5 Preparations 96
6.1.6 Connecting the Tapes 96
6.1.6.1 Splicing Time 96
6.1.6.2 Joining Tapes 97
6.1.6.3 Checking the Join: Examples of Incorrect Connections 103
6.1.6.4 Examples of Correct Splice Connections 104
6.1.7 Accessories for the Accessories 104