00196778-02_VB Setup Center 4.2_DE_EN - 第30页
Contents 30 Setup Center 4.2 Setup Center 4.2 6.2.12 Barcode Re ader 48 6.2.13 Management of Equipment 48 6.2.14 Barcode Fr agment 48 6.2.15 Change in Behaviour - L ocking Instead of Tearing Down 49 7 Annex 51 7.1 Standa…
Contents
Setup Center 4.2 Setup Center 4.2 29
Table of Contents
1 Introduction 31
1.1 Recommendation 32
2 System Overview 33
3 Scope of Delivery 35
3.1 Software Components and Documentation 35
3.2 Languages 35
4 System Requirements 37
4.1 Computers 37
4.2 Resource Requirements 38
4.3 Supported Software 38
4.4 Supported Hardware 39
4.5 Device Recognition 40
4.5.1 Unique Machine IDs 40
4.5.2 Unique Table ID 40
5 New Functions in Setup Center 4.2 41
5.1 Packaging unit data from MES 41
5.2 Mapping of MSD level, RoHS and Brightness class 41
5.3 64-bit CAN board 41
5.4 Scanner with USB interface 41
5.5 New User interface (split table display) 42
5.6 Feeder replacement 8 mm X – 2x8 mm X 42
5.7 Transmit User ID to OIB 42
5.8 Enable Feeder type Exchange 43
6 Restrictions 45
6.1 Restriction 45
6.1.1 SIPLACE Pro 45
6.1.2 Station Software 45
6.1.3 Database Views 45
6.1.4 Windows Vista / 64 Bit Operating Systems 45
6.1.5 Splice Points 45
6.1.6 Traceability 46
6.1.7 Set-Up Sheet 46
6.1.8 Recovery Placement 46
6.1.9 X And SX Docking Station 46
6.1.10 Mat Label 46
6.2 Known Facts / Problems (General) 46
6.2.1 Update Installation 46
6.2.2 Setup Verification 47
6.2.3 Partial Setup 47
6.2.4 Quantity Management 47
6.2.5 Feeders 47
6.2.6 SIPLACE Pro 47
6.2.7 Length of the Setup Names 47
6.2.8 Special Characters 48
6.2.9 Docking Station 48
6.2.10 Manual Barcode Input 48
6.2.11 Multiple Instances Setup Center 48
Introduction
Setup Center 4.2 Setup Center 4.2 31
1Introduction
SIPLACE Setup Center is an application for performing setup verification on SIPLACE machines (online)
and in the pre-setup area (offline).
Setup verification is the term used for step-by-step verification of the assignment of a component from
the target setup to a track in the actual setup. SIPLACE Setup Center obtains the data on the target setup
through the SIPLACE Pro Interface (SPI). The component is identified by barcode labels on the packag-
ing unit, which SIPLACE Setup Center reads by means of a scanner system and processes via a flexible
barcode label definition. The track is then assigned to the component via the track barcode on the ma-
chine or via the component verification button on the X feeder. The data acquired during a setup verifi-
cation is stored by SIPLACE Setup Center in a separate database.
SIPLACE Setup Center can currently handle packaging units that are uniquely identifiable and packag-
ing units that are assigned to a batch. The groups are differentiated by the fact that a packaging unit has
a unique barcode (UID) or a batch identification (ICL), such as a serial number. For technical reasons,
Setup Center cannot provide all functions with the same degree of user-friendliness in ICL mode, so we
recommend equipping packaging units with a unique identification.
SIPLACE Setup Center currently supports online setup verification for all SIPLACE placement machines
(except F3 and S15). SIPLACE Setup Center also differentiates between unforced and forced setup ver-
ification. Unforced setup verification is carried out without a connection to the station. This means there
is no compulsion to perform setup verification and the production process can take place without it.
Forced setup verification is carried out with a connection to the station and requires successful setup
verification before production. This is implemented as follows: once an order or a packaging unit change-
over has been downloaded, the machine deactivates all divisions in which there are packaging units for
which no setup verification data has been received. Before production can start, the line operator must
have therefore successfully verified all components/batches necessary for the product. Forced online
setup verification is not supported by C series machines.
SIPLACE Setup Center also allows you to perform offline setup verification in the pre-setup area. The
offline setup verification is performed for the changeover table of a selected setup. After completing the
setup via the offline setup verification, the changeover table can be moved out of the pre-setup area and
over to the production line, where it can be logged on to the station via the "Changeover table manage-
ment". This once again supports all SIPLACE machines.
The concept of device recognition for machines (Unique Machine ID), changeover tables (Unique Table
ID) and feeders (Unique Feeder ID) was introduced with the support of X series machines. The equip-
ment of the X series supports the concept directly by way of the hardware. For the F, S, H-, HS and C
series the identification labels still need to be ordered, like described below.
In contrast to previous setup verification systems, the SIPLACE Setup Center uses a radio scanner sys-
tem, which displays the current setup data for the user. The radio scanner system offers easy-to-follow
user prompts. The four-line display gives the user information and is also used to control certain proc-
esses. The menu structures are modeled on those used for the operation of mobile phones. In addition,
the scanner indicates the successful or unsuccessful completion of actions by various audible and visual
signals.
CAUTION
The line ID used in Setup Center 2.0 and 2.1 is no longer supported and is replaced by the ma-
chine ID.
For this reason it is necessary to remove all existing barcode labels for online setup verification,
for example ‚Table Verification’, ,Refill’, ‚Shift Change’, ‚Component Search’ etc. and to over-
write these with new labels.
CAUTION
Unique Feeder ID for S-feeders is no longer supported.