03236889-01-04 Galaxy Tech Spec - 第3页

3 DEK Galaxy Machine Sta ndard Co nfiguration Transport Sys tem Specification Type Single piece with 3mm round transport belts, front rail fixe d ESD Compa ti bility Black transport belts and guides w ith surface resisti…

DEK Galaxy

Machine Standard Configuration

Standard Configuration

Specification

Machine Alignment Capability

>2.0 C

@ +/- 12.5µm, (±6 Sigma) #

System Alignment Capability

>2.0 C

@ +/- 12.5µm, (±6 Sigma) #

Wet Print Capability

>2.0 C

@ +/- 17.5µm, (±6 Sigma) – Certified at factory

Core Cycle Time

7 secs

Maximum Print Area

600mm (X) x 508.5mm (Y)

Printer Construction

One piece optimised welded frame

ISCAN

Machine Control

Motion control using CAN BUS network

Operating System

Windows 10 IoT Enterprise

Operator Interface

Colour TFT touch screen display, keyboard and trackball with DEK Instinctiv

software.

Camera

HawkEye® 1700 digital camera, using IEEE 1394 interface. Multi channel. LED

lighting. FOV 11.3mm x 8.7mm. Inspection window 75mm

HawkEye® 1700 Verification

Enabled

Camera Positioning

High accuracy linear motors and encoders with 1 micron resolution

Squeegee Pressure Mechanism

Software controlled, motorised with closed loop feedback

Adjustable Stencil Mount (ASM)

Frame variants – Fully adjustable to accommodate frame size in the range of

305mm to 736mm (12”* to 29”) by 38mm height.

Image position: centre, front, custom

Stencil Positioning

Automatic loading incorporating squeegee drip tray

Stencil Alignment

Motorised via actuators X, Y, and Theta

Under-Stencil Cleaning

Typhoon high speed cleaner, fully programmable with wet/dry/vacuum wipe with

external solvent tank Specify length (300mm, 400mm, 460mm, 515mm)**

Vacuum Assist for Under-Stencil Cleaning

On board vacuum unit 35 litres/sec airflow

Squeegee

Clamped double trailing edge squeegee (1 set included)

Tooling Deviation Monitor

Verification of tooling setup via squeegee pressure feedback

Machine Interface

Upline and downline FMI included

Connectivity

RJ-45LAN (networking) and USB2 interface available

Tri Colour Beacon

Programmable with audible alarm

Temperature & Humidity Sensor

Monitoring of the process environment

Documentation

Hard copy manuals comprising: Operator, Installation, Electrical Drawings. On

board technical manuals and tutorials supporting operator functions. DVD

containing manuals and tutorials.

# DEK’s machine accuracy and repeatability qualification is certified by 3rd party and undertaken using production

environment process variables. Print Speeds, Print Pressures, Rising Table and Camera Movements are included in the

process capability figure.

*Minimum screen width limited to 381mm (15”) with 300mm USC and 250mm board clamps

**If configured with an ASM, the cleaner chamber size should be matched with the minimum ASM width and stencil frame width being

used

DEK Galaxy

Machine Standard Configuration

Transport System

Specification

Type

Single piece with 3mm round transport belts, front rail fixed

ESD Compatibility

Black transport belts and guides with surface resistivity of greater than 10

ohms

but less than 10

Ohms

Width Adjustment

Programmable motorized rear rail

Transport Direction

Left to right

Right to left

Left to left

Right to right

Substrate Handling Size (minimum)

50mm (X) x 40.5mm (Y)

Substrate Handling Size (maximum)

620mm (X)* x 508.5mm (Y)

Substrate Thickness

0.2mm to 6mm

Substrate Weight (maximum)

1kg

Substrate Warpage

Up to 7mm including substrate thickness

Substrate Fixture

Patented over the top clamps

Substrate Handling Features

Soft rail lift / land

Board clamp regulator

Substrate Underside Clearance

Programmable 3mm to 42mm

* Refer to the Long Board Printing Capability Specification for Under Stencil Cleaner and Fabric sizes

Process Parameters

Specification

Print Pressure

0kg to 20kg

Print Speed

2mm/sec to 300mm/sec

Print Gap

0mm to 6mm

Substrate Separation

Speed: 0.1mm/sec to 20mm/sec

Distance: 0mm to 20mm

Print Modes

ProFlow®

Print / Print

Print / Flood

Flood / Print

Adhesive

Paste Knead

Programmable: number; period; on demand

SMART Factory Integration

Specification

Software & Communications

IPC-Hermes -9852

DEK Galaxy

Machine Standard Configuration

Vision

Specification

Vision System

Cognex

Fiducial Recognition

Automatic fiducial teach and find incorporating 0.1mm fiducial capture

Fiducials

2 or 3

Fiducial Types

Synthetic fiducial library or unique pattern recognition

Fiducial Size

0.1mm to 3mm

Fiducial Locations

Anywhere on substrate

Fiducial Error Recovery

Auto lighting adjustment

Auto fiducial search

Camera Lighting

Software controlled programmable LED lighting

Operating Environment

Specification

Temperature

10° to 35° C (50° to 95° F)

Humidity

30% to 70% relative humidity (non-condensing)

Services

Specification

Voltage

100 Volts to 240 Volts +/- 10%. Single phase 50/60Hz

Maximum Current at 115V

15 Amps with vacuum pump

6 Amps without vacuum pump

Maximum Current at 230V

8 Amps with vacuum pump

3 Amps without vacuum pump

Over Current Protection

An external circuit breaker ≤ 20 Amps is required to be fitted in line with the

machine supply

Air Supply

To ISO 8573.1 Standard Quality Class 2.3.3

Pressure 5 bar to 8 bar

General usage 5 litres/minute at 5 bar to 8 bar

Maximum usage 226 litres/minute at 6 bar

Shipping Information

Specification

Approximate Weight

840kg boxed (dependent upon configured options selected with machine)

680kg unboxed (dependent upon configured options selected with machine)

Approximate Dimensions

2060mm x 1500mm x 1570mm (81.1” x 59” x 61.8”)

Certification

Specification

98/37/EC

89/336/EEC

73/23/EEC

Subsequent amendments

SEMI S2/S8 Compliance

Certified

Acoustic Noise Level

Less than 70dB 2003/1/EC