Flyers-NeoRouter-modula-1
w w w.osai -a s.com Ver s. 4.0 Neor ou ter Mo dula is the s olut ion f or inline mec hanical separa tion of PCB’s. Th e high f le x ibili t y in t e r ms o f con f igu ra t io n and f as t s e t up make Neor ou te r Modu…
www.osai-as.com
Vers. 4.0
Neorouter Modula is the solution for inline mechanical
separation of PCB’s.
The high flexibility in terms of configuration and fast setup
make Neorouter Modula perfectly suitable for mass
production volume but also for high mix lots.
The gripper fingers can be changed manually (it takes just
a few seconds) or in automatic mode (optional item). After
that, once the right routing program is loaded, the machine
is ready to start a new production lot.
Routing bits are automatically changed, without any
intervention from the operator and the bit presence
monitoring is always active.
A cleaning station with ionized air can be integrated for PCB
cleaning after routing, in order to remove dust particles.
The separated PCBs can be unloaded on trays, tape
conveyor or magazine racks.
Neorouter Modula can also be connected to your test
equipment (ICT or AOI) or to your traceability system in
order to automatically sort the PCBs between KO and OK.
Thanks to the software operation interface, developed
internally at Osai, creating router programs is fast and easy.
Inline fixtureless Router
Video
Features that make Neorouter Modula a very efficient system with low ownership cost:
• Fixtureless
• Inline automatic system
• Up to 3,5mm PCB depaneling
• Multiple options of PCB unloading
• PCB bowing correction
• Routing bit presence and break check during the whole cycle, in real time
• Optimized use of routing bit height
MACHINE DESCRIPTION
Dimensions (LxWxH) 900mm x 2.765mm x 1.924mm (35.5” x 109” x 76”)
Readable Codes Data Matrix ECC200, Code 39. Code 128, 2/5 Interleaved, QR Code
Repeatability +/- 5µm (0.19mils)
Accuracy +/- 10µm (0.39mils)
Top axis speed (X-Y-Z) 9.000mm/s – 9.000mm/s – 3.240mm/s
Bottom axis speed (CX – CY) 700 mm/s – 1.100mm/s
Weight 1.500kg (3.307lbs)
Color RAL 9018, RAL 7016
Noise Level < 70dB
UPGRADES AND OPTIONS
• Vision System for programming
• 2D code and fiducial recognition
• Second head
• Cleaning station with ionized air
• Handling modules for automatic panel loading and unloading
• Exhauster
• DB Connection
MACHINE CONFIGURATION
Transp. SMEMA compliant
Max. conveyor width 350mm with automatic adjustment
Interface SMEMA
Flow sense Left to right (right to left or pass-back optional)
Operating side Front side
PANEL DIMENSIONS
Panel length 70mm to 300mm (2.8” to 12”) with second stopper up to 480mm (19”)
Panel width 50mm to 350mm (2” to 13.8”)
Panel weight Up to 3kg (6.6lbs)
PCB conveyor 3mm flat belt
Panel thickness 0,5mm to 3,5mm (19.7mils to 137mils)
Panel clearance Up 100mm (4”) – Down 40mm (1.5”)
Working area 300mm (12”) x 350mm (13.8”)
Cutting area (Width) 320 mm (Up to 12,5")
operator
working
area
770 mm (30")
900 mm (35.5") 1560 mm (62")
≈ 1670 mm (66")
230 mm (9")
operator
working
area
OSAI A.S. S.p.A. Società Benefit Via Cartiera, 4 - 10010 Parella (TO) - ITALY / Tel: +39 0125 66.83.11
INSTALLATION REQUIREMENTS
Power supply 400V 208/240/277/440/480/575V
Power supply system 3P+N+PE - 50/60 Hz, +/- 10% 3Ph+GND 3 Wire - 50/60 Hz, +/-10 %
Power consumption Typical 4 kW at work
Air pressure 6 bar (87 p.s.i.)
Average consumption <110 Nl/min. (29 gpm)
The specifications given in this document represent the state of engineering at the time of publishing. Osai reserves the right to make modifications on the specifications and materials.