00198829-01_SM_X-Series-S_Hxxxx_EN - 第315页

9 Component feeding 9.2 COT insert Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021 315 9.2.4 Replacing the Feeder Control Unit (FCU) Parts, equipment and tools Fig.442: X-FCU V3, X-Series [03170613S01] ● X-FCU V3…

9 Component feeding

9.2 COT insert

314 Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021

► Unplug all electrical and pneumatic connections from the COT insert. Mark the positions of

these connections, to make clear assignment easier later on. The connection cables and

hoses are located behind the COT insert – in the space leading to the machine base (under

the nozzle changer).

► Remove the lower side panel at the location, so that you can lift out the COT insert later on.

5.5 "Dismantling the Lower Side Cover" [}88]

1

1

3

2

Fig.440: Mounting tool

1. Fixtures

2. Mounting tool

3. Eyelet

► Attach the mounting tool (2) to the fix-

tures provided (1)

on the COT insert.

► Fix the lifting device to the eyelet (3) of

the mounting tool (2)

.

 NOTICE!

The COT insert can be installed at dif-

ferent positions in the machine loca-

tion. Mark the position of your COT in-

sert, to ensure that this is sub-

sequently returned to its original posi-

tion.

.

1

1

1

1

2

1

Fig.441: Fastening screws

► Remove the eight fastening screws(1)

of the COT insert.

► Lift the complete COT insert out of the

machine and place it on a suitable sur-

face (four wooden blocks etc.).

► Make sure that you do not damage any

valves, connection cables, hoses etc.

Installation

► Attach the mounting tool to the new COT insert and lift it into the machine, with the help of the

lifting device.

► Reconnect all cables. If required, use the detailed circuit diagrams to help you.

► Move the COT insert into its final position (to the previously marked installation position).

Take care not to damage the cables and hoses.

Further installation is performed by following the above instructions in the reverse order.

9 Component feeding

9.2 COT insert

Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021 315

9.2.4 Replacing the Feeder Control Unit (FCU)

Parts, equipment and tools

Fig.442: X-FCU V3, X-Series [03170613S01]

●

X-FCU V3, X-Series [03170613Sxx]

Overview

Fig.443: FCU on COTi

1. Feeder control unit (FCU)

The FCU is installed at the locations in the

component trolley feed device.

Removal

► Switch off the machine, disconnect it from the power supply and secure it to prevent

unauthorized reactivation.

1.2 "Preparatory work..." [}16]

► Dismantle the feeder unlocking rail.

► Remove the screws fastening the FCU. Depending on the version, there will be four or six

screws.

► Dismantle the cover plate over the cables.

► Label all cables and the positions of the connectors plugged into the terminal strip of the FCU.

► Unplug all electrical connections from the terminal strip of the FCU.

► Carefully lever the FCU out of the locating pins.

► Remove the earth terminal.

9 Component feeding

9.2 COT insert

316 Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021

Installation

► Set the DIP switches on the FCU (see below).

► Place the connection cable in the recess and carefully push in the new FCU. Make sure that

you do not squash any cables.

► Pull the ends of the cables out from under the terminal strip.

► Plug in all electrical connections as labeled on the terminal strip.

► Refit the cover plate and the FCU.

Further installation is performed by following the above instructions in the reverse order.

Further information

For more information, particularly in the event of firmware problems, read the technical information

"X-FCU, 80MHz assembly" [DE:TI2019‑05D03] [EN:TI2019‑05E03].

Board description

Fig.444: DIP switch S2 (example of FCU 40-fold shown)

► Set the DIP switch according to your

configuration.

DIP switch S2

S2 ON OFF 40 fold

FCU

60 fold

FCU

S2-SW1 Test mode for reject bins dis-

abled

Test mode for reject bins en-

abled

ON ON

S2-SW2 60-fold FCU 40 fold FCU OFF ON

S2-SW3 Without feed control

With virtual button

With feed control

Without virtual button

ON ON

S2-SW4 With tape cutter and NC func-

tion

Without tape cutter and NC

function

ON ON

S2-SW5 Not used Not used OFF ON

S2-SW6 Not used Not used OFF ON