00198829-01_SM_X-Series-S_Hxxxx_EN - 第4页
4 Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021 Contents: 2.7.3.1 Vision LED Controller VLC25/33 GigE DTC .. 35 2.8 Nozzle Changers and Reject Boxes .. 36 2.8.1 Nozzle Changers and Nozzle Stations - Overview…
3Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021
Contents:
Contents:
1 Introduction.. 11
1.1 Safety instructions.. 12
1.1.1 Conventions for the use of safety instructions and symbols.. 12
1.1.2 Safety instructions for working with strong magnetic fields.. 13
1.1.3 Safety instructions for the power supply.. 13
1.1.4 Safety instructions for the compressed air supply.. 15
1.1.5 Safety instructions for work on the cutting device.. 15
1.1.6 Safety instructions for the gantry.. 15
1.1.7 Safety instructions on hazardous materials.. 16
1.1.8 Classification of the optical systems.. 16
1.1.8.1 Classification of the whole machine.. 16
1.1.8.2 Laser classification.. 16
1.1.8.3 Classification of the camera systems.. 16
1.2 Preparatory work..... 16
1.3 Other instructions.. 18
1.3.1 Environmentally-friendly disposal of materials and components.. 18
1.3.2 Use of original accessories and spare parts.. 18
1.3.3 Information about this service manual.. 18
1.3.4 ESD guidelines.. 19
1.3.4.1 What does ESD mean?.. 19
1.3.4.2 Important measures to protect against static charging.. 19
1.3.4.3 Handling ESD modules.. 19
1.3.4.4 Measurements and modifications to ESD modules.. 19
1.3.4.5 Dispatching ESD modules.. 20
1.3.5 Validity of Document.. 20
1.3.6 Release History.. 20
1.3.7 SIPLACE on the World Wide Web (WWW).. 20
1.4 Staff qualifications and training.. 21
1.5 Abbreviations.. 21
2 Basic Machine.. 23
2.1 Overview of X-Series S Machines.. 23
2.1.1 Serial Number of Module.. 23
2.2 Replacing the gas pressure shock absorber on the cover.. 24
2.3 Guide Rollers on the Covers.. 25
2.4 Setting the Covers.. 27
2.4.1 Overview.. 27
2.4.2 Setting the Cover Switch.. 27
2.4.3 Setting the Cover Switch Centering Device.. 28
2.4.4 Setting the Actuator.. 29
2.4.5 Setting the Bottom Stop.. 29
2.4.6 Setting the Cover Rollers.. 30
2.5 Replacing the barcode laminate for the X feeder.. 31
2.6 Replacing the machine foot.. 32
2.7 Stationary component camera.. 33
2.7.1 Replacing the stationary component camera.. 33
2.7.2 Troubleshooting for stationary cameras.. 34
2.7.3 PCBs Stationary Cameras.. 35
4 Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021
Contents:
2.7.3.1 Vision LED Controller VLC25/33 GigE DTC.. 35
2.8 Nozzle Changers and Reject Boxes.. 36
2.8.1 Nozzle Changers and Nozzle Stations - Overview.. 36
2.8.2 Reject bin and sensors - overview.. 38
2.8.3 Replacing the Nozzle Changer.. 40
2.8.4 Setting the Nozzle Reject and Station Height.. 42
2.8.5 Setting the Nozzle Changer Height.. 43
2.8.6 Jumpers on the Nozzle Changer.. 44
3 Power supply.. 45
3.1 Electrical System.. 45
3.2 Electrical Checks.. 45
3.3 Pulling out the Power Supply.. 47
3.4 Power supply and transformer modules.. 48
3.4.1 Overview.. 48
3.4.2 Electrical and Control Settings.. 48
3.4.3 Checking For Absence of Voltage.. 49
3.4.4 Replacing the buffer module.. 54
3.4.5 Replacing the Contactor Safety Breaker [03112066-xx].. 56
3.4.6 Replacing the AC/DC Converter.. 58
3.4.7 Setting the Voltage on the AC/DC Converters.. 59
3.4.8 Replacing the main switch.. 60
3.4.9 Replacing the circuit breaker.. 61
3.4.10 Replacing the main power cable.. 62
3.4.11 Replacing the Distribution and Fusing Assembly.. 63
3.4.11.1 Distribution and fusing board assembly.. 64
4 Electrics and control system.. 65
4.1 Electrical System.. 65
4.2 BoxPC.. 66
4.2.1 Replacing the Control Computer BoxPC.. 66
4.2.2 Replacing the GigE Ethernet Adapter.. 68
4.2.3 Replacing the LAN card.. 69
4.2.4 Replacing the RAM in the BoxPC.. 70
4.3 Replacing the cover fan.. 71
4.4 Replacing the cover switch.. 72
4.5 Indicator lamp.. 73
4.5.1 Replacing the indicator lamp/module.. 73
4.6 Replacing the monitor/monitor holder.. 76
4.7 Replacing the button.. 77
4.8 Replacing the CAN interface CINX.. 78
4.9 Replacing the I/O control unit.. 79
5 Pneumatic System.. 85
5.1 Pneumatic System - Overview.. 85
5.2 Disabling the compressed air supply.. 86
5.3 Setting the pressure for the machine components.. 87
5.4 Sealing the Pneumatic Screwed Connections.. 88
5.5 Dismantling the Lower Side Cover.. 88
5Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021
Contents:
5.6 Replacing the pressure regulator (location 1).. 89
5.7 Replacing the safety valve for the cutters (location 1).. 91
5.8 Replacing the pneumatics assembly at location 1.. 93
5.9 Replacing the proportional controller (pressure control valve) (location 4).. 94
5.10 Replacing the side channel compressor Elmo blower (location 3).. 97
5.11 Replacing the electronic ballast for the ELMO blower.. 98
5.12 Vacuum Pump.. 99
5.12.1 Replacing the pump and spare parts.. 99
5.12.2 Replacing the filter insert.. 100
5.12.3 Replacing the slide set.. 101
6 Gantries.. 105
6.1 Overview of gantries.. 105
6.2 Replacing the Gantry.. 105
6.3 X and Y axis.. 106
6.3.1 Replacing the X axis incremental encoder.. 106
6.3.2 Replacing the Y axis incremental encoder.. 109
6.3.3 Mechanical adjustment of the incremental encoder.. 110
6.3.4 Track Signals and Zero Pulse.. 111
6.3.4.1 Test device – operation.. 112
6.3.5 Replacing the Y Axis Buffer (SIPLACE Service only).. 117
6.3.6 Replacing the X Scale (SIPLACE Service only).. 117
6.3.7 Replacing the Y Scale (SIPLACE Service only).. 117
6.4 Trailing cable and printed circuit boards.. 118
6.4.1 Replacing the cover on the boards.. 118
6.4.2 Replacing the Trailing Cable.. 119
6.4.2.1 Handling the hose unlocking tool.. 121
6.4.2.2 Replacing the X Trailing Cable.. 122
6.4.2.3 Replacing the Y trailing cable.. 124
6.4.3 Replacing the Trailing Cable Interface.. 127
6.4.4 Replacing the Vision Base Interface (VBI).. 128
6.4.5 Replacing the gantry interface.. 129
6.4.6 Replacing the Head Interface.. 131
6.4.7 Replacing the power cube module on the head interface.. 135
6.4.8 Replacing the Vision head interface (VHI).. 136
6.5 MGCU.. 140
6.5.1 Replacing the MGCU.. 140
6.5.2 Replacing the MGCU fan.. 141
6.5.3 Overview of MGCUs.. 143
6.6 MHCU, boards and camera.. 146
6.6.1 Replacing the MHCU, basic and head adapter.. 146
6.6.2 X base adapter C&P.. 148
6.6.3 X Base adapter Twin.. 150
6.6.4 Replacing the connection cable from the Twin module to the basic adapter.. 151
6.6.5 Replacing the PCB Camera.. 152
6.7 Filter and pneumatics.. 153
6.7.1 Replacing the vacuum distributor on the placement head.. 153
6.7.2 Replacing the pressure sensor.. 154
6.8 Sensor, motor and guide trolley.. 156
6.8.1 Replacing the head plate sensors (temperature sensor).. 156
6.8.2 Replacing the X and Y Motor.. 157