00198829-01_SM_X-Series-S_Hxxxx_EN - 第6页
6 Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021 Contents: 6.8.3 Replacing the Guide Trolley .. 157 7 Conveyor .. 159 7.1 Conveyor X Series S .. 160 7.1.1 Overview of conveyor sides and lanes .. 160 7.1.2…
5Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021
Contents:
5.6 Replacing the pressure regulator (location 1).. 89
5.7 Replacing the safety valve for the cutters (location 1).. 91
5.8 Replacing the pneumatics assembly at location 1.. 93
5.9 Replacing the proportional controller (pressure control valve) (location 4).. 94
5.10 Replacing the side channel compressor Elmo blower (location 3).. 97
5.11 Replacing the electronic ballast for the ELMO blower.. 98
5.12 Vacuum Pump.. 99
5.12.1 Replacing the pump and spare parts.. 99
5.12.2 Replacing the filter insert.. 100
5.12.3 Replacing the slide set.. 101
6 Gantries.. 105
6.1 Overview of gantries.. 105
6.2 Replacing the Gantry.. 105
6.3 X and Y axis.. 106
6.3.1 Replacing the X axis incremental encoder.. 106
6.3.2 Replacing the Y axis incremental encoder.. 109
6.3.3 Mechanical adjustment of the incremental encoder.. 110
6.3.4 Track Signals and Zero Pulse.. 111
6.3.4.1 Test device – operation.. 112
6.3.5 Replacing the Y Axis Buffer (SIPLACE Service only).. 117
6.3.6 Replacing the X Scale (SIPLACE Service only).. 117
6.3.7 Replacing the Y Scale (SIPLACE Service only).. 117
6.4 Trailing cable and printed circuit boards.. 118
6.4.1 Replacing the cover on the boards.. 118
6.4.2 Replacing the Trailing Cable.. 119
6.4.2.1 Handling the hose unlocking tool.. 121
6.4.2.2 Replacing the X Trailing Cable.. 122
6.4.2.3 Replacing the Y trailing cable.. 124
6.4.3 Replacing the Trailing Cable Interface.. 127
6.4.4 Replacing the Vision Base Interface (VBI).. 128
6.4.5 Replacing the gantry interface.. 129
6.4.6 Replacing the Head Interface.. 131
6.4.7 Replacing the power cube module on the head interface.. 135
6.4.8 Replacing the Vision head interface (VHI).. 136
6.5 MGCU.. 140
6.5.1 Replacing the MGCU.. 140
6.5.2 Replacing the MGCU fan.. 141
6.5.3 Overview of MGCUs.. 143
6.6 MHCU, boards and camera.. 146
6.6.1 Replacing the MHCU, basic and head adapter.. 146
6.6.2 X base adapter C&P.. 148
6.6.3 X Base adapter Twin.. 150
6.6.4 Replacing the connection cable from the Twin module to the basic adapter.. 151
6.6.5 Replacing the PCB Camera.. 152
6.7 Filter and pneumatics.. 153
6.7.1 Replacing the vacuum distributor on the placement head.. 153
6.7.2 Replacing the pressure sensor.. 154
6.8 Sensor, motor and guide trolley.. 156
6.8.1 Replacing the head plate sensors (temperature sensor).. 156
6.8.2 Replacing the X and Y Motor.. 157
6 Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021
Contents:
6.8.3 Replacing the Guide Trolley.. 157
7 Conveyor.. 159
7.1 Conveyor X Series S.. 160
7.1.1 Overview of conveyor sides and lanes.. 160
7.1.2 Single Conveyor.. 160
7.1.3 Dual Conveyor.. 160
7.1.4 Single conveyor, heavy board 8kg.. 161
7.1.5 Width Adjustment.. 161
7.2 Loosening the Conveyor Side Clamps.. 162
7.2.1 Manually Moving the Conveyor Sides with the Help of the Adjustment Units.. 163
7.2.2 Moving the Conveyor Sides by Manually Releasing the Side Clamps.. 165
7.3 Lifting Table.. 167
7.3.1 Replacing the lifting table plate.. 167
7.3.2 Replacing the lifting table motor.. 169
7.3.3 Deep-groove ball bearing on lifting table.. 170
7.3.4 Calibrating the lifting table motor.. 171
7.3.5 Setting the Parallelism and Height of the Lifting Table Plate.. 172
7.4 Conveyor Drive.. 173
7.4.1 Replacing the conveyor drive.. 173
7.4.2 Replacing the Cables (Conveyor Drive).. 176
7.4.3 Replacing the drive shaft (conveyor drive).. 178
7.4.4 Replacing the toothed belt (conveyor drive).. 179
7.5 Width Adjustment, Clamps and Cylinder Unit.. 181
7.5.1 Overview of width adjustment.. 181
7.5.2 Replacing the drive (width adjustment).. 182
7.5.3 Replacing the toothed belt (width adjustment).. 183
7.5.3.1 Setting the belt tension (width adjustment).. 183
7.5.4 Replacing the movable idler pulley/idler pulley (width adjustment).. 184
7.5.5 Replacing the cylinder unit (width adjustment) (DC only).. 185
7.5.6 Replacing the proximity switch for the cylinder unit (width adjustment) (DC only).. 187
7.5.7 Replacing the inductive sensor for side detection on the cylinder unit (width adjustment) (DC
only)..
188
7.5.8 Replacing the short-stroke cylinder (width adjustment) (DC only).. 189
7.5.9 Replacing the valve terminal for cylinders (width adjustment) (DC only).. 190
7.5.10 Information About the Clamping Unit Versions (DC Only).. 191
7.5.11 Replacing the Clamping Unit (Version 1) (DC Only).. 192
7.5.12 Replacing the Clamping Unit (Version 2) (DC Only).. 195
7.5.13 Replacing the contact plate of the clamping unit (DC only).. 197
7.5.14 Calibrating the adjustment unit.. 198
7.6 Conveyor Belt, Belt Drive and Hexagonal Shaft.. 199
7.6.1 Replacing the Toothed Belt (Conveyor Belt).. 199
7.6.2 Setting the belt tension (conveyor belt).. 200
7.6.2.1 Setting the Tension of the Conveyor Toothed Belt.. 200
7.6.2.2 Calculating the belt tension.. 202
7.6.3 Replacing the tape drive.. 203
7.6.4 Replacing the drive shaft on the tape drive.. 203
7.6.5 Replacing the idler pulley.. 204
7.6.6 Replacing the hexagonal shaft.. 205
7.7 Clamping Plate, Clamping Rails and Belt Guidance.. 207
7.7.1 Replacing the clamping unit (clamping plate), spacer disks and tension spring.. 207
7.7.2 Replacing the actuator.. 210
7Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021
Contents:
7.7.3 Replacing the Clamping Rail/Belt Guidance.. 210
7.8 Laser light barriers, fiber optic cable and PCB sensors.. 216
7.8.1 Replacing the Laser Light Barrier for the Transmitter/Receiver.. 216
7.8.2 Replacing the Laser Light Barrier Cable.. 219
7.8.3 Checking the laser light barrier.. 222
7.8.4 Correcting the Laser Light Barrier Setting.. 225
7.8.5 Replacing the fiber optic cable.. 227
7.8.6 Repairing the fiber optic cables.. 230
7.8.7 Replacing the Fiber Optic Cable Sensor.. 233
7.8.8 Setting the fiber optic sensor.. 235
7.8.9 Teaching the PCB sensors (SW70x).. 240
7.9 Boards.. 241
7.9.1 Replacing the conveyor control TSP420.. 241
7.9.1.1 Conveyor control TSP420.. 242
7.10 Conveyor sides.. 246
7.10.1 Setting the Fixed Conveyor Side.. 246
7.10.1.1 Setting the Fixed Conveyor Side on Single Conveyors.. 246
7.10.1.2 Setting the Fixed Conveyor Side on Dual Conveyors.. 247
7.10.2 Setting the Parallelism of the Conveyor Sides and Adjustment Units.. 248
7.10.2.1 Setting the parallelism of the sides on the single conveyor.. 248
7.10.2.2 Setting the parallelism of the conveyor side walls and adjustment units for dual conveyors.. 249
7.10.3 Calibrating the Conveyor Rails.. 251
7.10.4 Fixed Side Right/Left.. 252
7.11 Mapping.. 252
8 Head exchange.. 253
8.1 Fast Hardware Exchange.. 253
8.1.1 Preparing the FHE in the Software.. 253
8.1.2 Removing and Installing the Placement Head.. 255
8.1.3 Completing the FHE in the Software.. 255
8.2 Differentiation of the SIPLACE C&P20 head variants.. 257
8.3 Replacing the SIPLACE C&P20 A/M.. 258
8.4 SIPLACE C&P20 P on SIPLACE X-Series S machines.. 260
8.5 Replacing the SIPLACE C&P20P/M2.. 260
8.6 Replacing the SIPLACE C&P20P2.. 265
8.7 Replacing the SIPLACE CPP/M.. 270
8.7.1 Preparing the SIPLACE CPP for the installation height.. 273
8.8 Replacing the SIPLACE Twin.. 274
8.9 Installation Positions on the Head Plate.. 278
8.10 Calibration.. 279
8.10.1 Calibration procedure.. 279
8.10.2 Calibrating the heads and cameras (from SW7xx).. 280
9 Component feeding.. 283
9.1 Cutter.. 283
9.1.1 Cutter.. 283
9.1.2 Venting compressed air at the cutter.. 284
9.1.3 Replacing the waste tape slide.. 284
9.1.4 Replacing the Cutter on the COT Insert [03066690-xx].. 285
9.1.5 Replacing the Metal Buffer/Spacer Distance Piece.. 288