00198829-01_SM_X-Series-S_Hxxxx_EN - 第7页

7 Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021 Contents: 7.7.3 Replacing the Clamping Rail/Belt Guidance .. 210 7.8 Laser light barriers, fiber optic cable and PCB sensors .. 216 7.8.1 Replacing the Laser L…

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6 Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021
Contents:
6.8.3 Replacing the Guide Trolley.. 157
7 Conveyor.. 159
7.1 Conveyor X Series S.. 160
7.1.1 Overview of conveyor sides and lanes.. 160
7.1.2 Single Conveyor.. 160
7.1.3 Dual Conveyor.. 160
7.1.4 Single conveyor, heavy board 8kg.. 161
7.1.5 Width Adjustment.. 161
7.2 Loosening the Conveyor Side Clamps.. 162
7.2.1 Manually Moving the Conveyor Sides with the Help of the Adjustment Units.. 163
7.2.2 Moving the Conveyor Sides by Manually Releasing the Side Clamps.. 165
7.3 Lifting Table.. 167
7.3.1 Replacing the lifting table plate.. 167
7.3.2 Replacing the lifting table motor.. 169
7.3.3 Deep-groove ball bearing on lifting table.. 170
7.3.4 Calibrating the lifting table motor.. 171
7.3.5 Setting the Parallelism and Height of the Lifting Table Plate.. 172
7.4 Conveyor Drive.. 173
7.4.1 Replacing the conveyor drive.. 173
7.4.2 Replacing the Cables (Conveyor Drive).. 176
7.4.3 Replacing the drive shaft (conveyor drive).. 178
7.4.4 Replacing the toothed belt (conveyor drive).. 179
7.5 Width Adjustment, Clamps and Cylinder Unit.. 181
7.5.1 Overview of width adjustment.. 181
7.5.2 Replacing the drive (width adjustment).. 182
7.5.3 Replacing the toothed belt (width adjustment).. 183
7.5.3.1 Setting the belt tension (width adjustment).. 183
7.5.4 Replacing the movable idler pulley/idler pulley (width adjustment).. 184
7.5.5 Replacing the cylinder unit (width adjustment) (DC only).. 185
7.5.6 Replacing the proximity switch for the cylinder unit (width adjustment) (DC only).. 187
7.5.7 Replacing the inductive sensor for side detection on the cylinder unit (width adjustment) (DC
only)..
188
7.5.8 Replacing the short-stroke cylinder (width adjustment) (DC only).. 189
7.5.9 Replacing the valve terminal for cylinders (width adjustment) (DC only).. 190
7.5.10 Information About the Clamping Unit Versions (DC Only).. 191
7.5.11 Replacing the Clamping Unit (Version 1) (DC Only).. 192
7.5.12 Replacing the Clamping Unit (Version 2) (DC Only).. 195
7.5.13 Replacing the contact plate of the clamping unit (DC only).. 197
7.5.14 Calibrating the adjustment unit.. 198
7.6 Conveyor Belt, Belt Drive and Hexagonal Shaft.. 199
7.6.1 Replacing the Toothed Belt (Conveyor Belt).. 199
7.6.2 Setting the belt tension (conveyor belt).. 200
7.6.2.1 Setting the Tension of the Conveyor Toothed Belt.. 200
7.6.2.2 Calculating the belt tension.. 202
7.6.3 Replacing the tape drive.. 203
7.6.4 Replacing the drive shaft on the tape drive.. 203
7.6.5 Replacing the idler pulley.. 204
7.6.6 Replacing the hexagonal shaft.. 205
7.7 Clamping Plate, Clamping Rails and Belt Guidance.. 207
7.7.1 Replacing the clamping unit (clamping plate), spacer disks and tension spring.. 207
7.7.2 Replacing the actuator.. 210
7Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021
Contents:
7.7.3 Replacing the Clamping Rail/Belt Guidance.. 210
7.8 Laser light barriers, fiber optic cable and PCB sensors.. 216
7.8.1 Replacing the Laser Light Barrier for the Transmitter/Receiver.. 216
7.8.2 Replacing the Laser Light Barrier Cable.. 219
7.8.3 Checking the laser light barrier.. 222
7.8.4 Correcting the Laser Light Barrier Setting.. 225
7.8.5 Replacing the fiber optic cable.. 227
7.8.6 Repairing the fiber optic cables.. 230
7.8.7 Replacing the Fiber Optic Cable Sensor.. 233
7.8.8 Setting the fiber optic sensor.. 235
7.8.9 Teaching the PCB sensors (SW70x).. 240
7.9 Boards.. 241
7.9.1 Replacing the conveyor control TSP420.. 241
7.9.1.1 Conveyor control TSP420.. 242
7.10 Conveyor sides.. 246
7.10.1 Setting the Fixed Conveyor Side.. 246
7.10.1.1 Setting the Fixed Conveyor Side on Single Conveyors.. 246
7.10.1.2 Setting the Fixed Conveyor Side on Dual Conveyors.. 247
7.10.2 Setting the Parallelism of the Conveyor Sides and Adjustment Units.. 248
7.10.2.1 Setting the parallelism of the sides on the single conveyor.. 248
7.10.2.2 Setting the parallelism of the conveyor side walls and adjustment units for dual conveyors.. 249
7.10.3 Calibrating the Conveyor Rails.. 251
7.10.4 Fixed Side Right/Left.. 252
7.11 Mapping.. 252
8 Head exchange.. 253
8.1 Fast Hardware Exchange.. 253
8.1.1 Preparing the FHE in the Software.. 253
8.1.2 Removing and Installing the Placement Head.. 255
8.1.3 Completing the FHE in the Software.. 255
8.2 Differentiation of the SIPLACE C&P20 head variants.. 257
8.3 Replacing the SIPLACE C&P20 A/M.. 258
8.4 SIPLACE C&P20 P on SIPLACE X-Series S machines.. 260
8.5 Replacing the SIPLACE C&P20P/M2.. 260
8.6 Replacing the SIPLACE C&P20P2.. 265
8.7 Replacing the SIPLACE CPP/M.. 270
8.7.1 Preparing the SIPLACE CPP for the installation height.. 273
8.8 Replacing the SIPLACE Twin.. 274
8.9 Installation Positions on the Head Plate.. 278
8.10 Calibration.. 279
8.10.1 Calibration procedure.. 279
8.10.2 Calibrating the heads and cameras (from SW7xx).. 280
9 Component feeding.. 283
9.1 Cutter.. 283
9.1.1 Cutter.. 283
9.1.2 Venting compressed air at the cutter.. 284
9.1.3 Replacing the waste tape slide.. 284
9.1.4 Replacing the Cutter on the COT Insert [03066690-xx].. 285
9.1.5 Replacing the Metal Buffer/Spacer Distance Piece.. 288
8 Service Manual SIPLACE X-Series S (from Hxxxx) 01/2021
Contents:
9.1.6 Replacing the baffle plate.. 290
9.1.7 Replacing the protective plate.. 291
9.1.8 Replacing the articulated joint on the short-stroke cylinder.. 292
9.1.9 Replacing the short-stroke cylinder.. 295
9.1.10 Replacing the Cutter Blades.. 297
9.1.11 Replacing the wiper.. 302
9.1.12 Replacing Wiper Clip.. 304
9.1.13 Replacing the cutter cable.. 306
9.1.14 Replacing the throttle valve.. 307
9.1.14.1 Times for setting the restrictor on the cutter.. 308
9.1.15 Replacing the solenoid valves.. 310
9.1.16 Replacing the silencer.. 311
9.2 COT insert.. 312
9.2.1 COT insert.. 312
9.2.2 Installation Positions of COT Insert and Manual Table (Table Positions).. 313
9.2.3 Replacing the COT Insert Assembly.. 313
9.2.4 Replacing the Feeder Control Unit (FCU).. 315
9.2.5 Replacing the 40-fold feeder unlock device.. 317
9.2.6 Replacing the unlocking pins.. 318
9.2.7 Replacing the safety switch.. 320
9.2.8 Replacing the empty tape duct assembly.. 321
9.2.9 Replacing the COT insert control valve.. 323
9.2.10 Replacing the empty tape duct Einsatz.. 324
9.2.11 Replacing the infeed control.. 326
9.2.12 Replacing the Reject Bin Sensors.. 327
9.3 X-Series Component Trolley.. 330
9.3.1 SIPLACE X-series component trolley.. 330
9.3.2 Replacing the Fixed/Guide Castors [00341918-xx].. 330
9.3.3 Replacing the locking latch.. 331
9.3.4 Replacing the Guide Profile/Entering Guide Feeder.. 333
9.3.5 Replacing the bearing assembly.. 334
9.3.6 Replacing the insert feeder.. 335
9.3.7 Replacing the Actuator/Protective Bracket.. 336
9.4 Docking Station for Component Trolley.. 337
9.4.1 Docking station for component trolley - overview.. 337
9.4.2 Replacing the power pack.. 339
9.4.3 Replacing the micro switch.. 340
9.4.4 Replacing the locking unit short-stroke cylinder.. 341
9.4.5 Replacing the locking lever.. 343
9.4.6 Replacing the positions end switch of the component trolley locking device.. 344
9.4.7 Replacing the 40-fold feeder unlocking device.. 346
9.4.8 Replacing the Feeder Control Unit (FCU).. 347
9.4.9 Replacing the Complete Coupling - Earthing and Compressed Air for the Bulk Case.. 350
9.4.10 Replacing the unlocking pushbutton.. 351
9.4.11 Replacing the control valve.. 353
9.5 Manual Table and JEDEC Tray Feeder.. 354
9.5.1 Manual table.. 354
9.5.2 SIPLACE JTF-S.. 354
9.5.3 Adapter.. 355
9.6 Smart Pin Support.. 356
9.6.1 Replacing the Pin Picker Assembly.. 357
9.6.2 Replacing the front section of the cylinder.. 358