96722_AX-201 AX-301 AX501 Spec bookl - 第19页
The following feeder options support the TTF and all ITF2 feeders. TLU, Feeder storage card and ITF-TTF analysis and calibration tool Description ITF-TTF Analysis tool Fast feeder analysis and trouble shooting Easy opera…
A-Series feeder trolley and bank
Feeder # of feeding positions
AX-501 AX-301 AX-201
TBF 200~260 120-156 -
TTF 220-260 132-156 200 ~ 212
ITF08 100-130 60-78 100 ~ 106
ITF12SV 100-130 60-78 100 ~ 106
ITF12 80-90 48-54 72 ~ 74
ITF16 80-90 48-54 68 ~ 72
ITF24 60 36 50 ~ 52
ITF32 40-50 24-30 40
ITF44 40 24 30 ~ 32
ITF56 25-30 15-18 24
Note: Maximum quantity of feeders depend on robot configurations. In the AX-201, the
largest figure represents the # of feeder positions PH-DV, the smaller figure represents the
# of feeder positions using PH-HA.
A-Series tray trolley and AX Extension Module
Tray trolley
Supported tray type JEDEC-95-1. OEC 60286-5 or 327 x 274mm or
338 x 240mm
Number of tray carriers for tray height 47
up to 8 mm
Number of tray carriers for tray height 23
between 8mm and 13 mm
Maximum Tray load 0.6 kg
Feeder slots 1 feeding section
Note: AX Extension Module (under development) is required for tray feeding on AX-501/301
4.2.3 Feeder
trolleys &
banks
Figure 12
4.2.4 Tray
trolley
Figure 13
Options
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The following feeder options support the TTF and all ITF2 feeders. TLU, Feeder storage
card and ITF-TTF analysis and calibration tool
Description
ITF-TTF Analysis tool Fast feeder analysis and trouble shooting
Easy operation by local technical personnel
Quick feeder repair for fast return to operation
ITF-TTF Calibration tool
ITF Tape loading unit For off-line loading of tapes. Capacity of one (1) tape feeder
Feeder storage cart 50 x 8mm feeders (or equivalent)
100 reels 8mm size
Small feeder storage cart 20 x 8mm feeders (or equivalent)
40 reels 8mm size
Each machine is supplied with one user interface at the front-right-hand side. A
2
nd
user interface can be optionally mounted at the front-left-hand side. If rear
side feeding is configured a 2
nd
user interface will be mounted on the rear side of
the machine.
The re-use module is available for components, which fail inspection because of
pick-up errors or vision alignment. The required reject position can be
programmed by the user and specified per component.
For the AX-201 an accuracy verification set can be used to verify the accuracy of
the placement system by means of a glass board and glass components. The
machine places the glass components and measures the accuracy using the
board alignment camera. The components are placed under four different angles,
and the user can define how many placements should be done. Offset measure-
ments are automatically calculated and can be used to improve the calibration
file. This verification set is required to reach the best possible accuracy.
The A-Series off line vision tool is available for off line preparation and inspection
of components. This means that time spent on the machine for product change
over, with new components, can be minimized. This tool, consisting of a Large
Field Of View camera with toolbit interface, an industrial PC and monitor, is a
simulation model of an AX. Compressed air is required to operate this tool.
4.2.5 Other
feeding
options
Figure 14
4.3 2
nd
User
interface
4.4 Re-use
module
4.5 Accuracy
verification
set
4.6 A-Series
vision tool
Options
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Trolley with SVS-Pro loading unit
The Setup Verification System (SVS Pro) enables zero defect (offline) preparation
and verification of the feeder set.
SVS Pro takes advantage of the intelligence in the ITF feeders. Only one time
reel-scan is required to store reel-info in the feeder memory, which means that if
you move a feeder to another placement machine the info will remain with the
reel eliminating any chance of errors. Reel info consists of:
Part number
Quantity
Vendor ID
Lot code
Operator ID
Date & time stamp
Any possible setup error can be corrected prior to the actual changeover using
SVS Pro. The system minimizes the online changeover time from one to the other
production batch to the bare minimum. Other features of SVS Pro are pro-active
pre-empty tape warnings, splice detection and continuous set-up verifications.
SVS Pro consists of two elements, an offline loading unit for the feeder and trolley
setup, and the online machine set-up controller.
The offline loading unit is a small trolley that conveniently can be moved around the
factory floor, for instance to be placed near the trolleys that needs to be prepared
for a next production batch.
The system guides the user in the creation of the setup for the selected placement
program.
On the offline loading unit a barcode and text printer can be connected to save
actual reel quantities after reels have been used. New barcode labels can be
printed when unloading the feeder. Various reports can be printed via a text
printer. The unit can be network connected to download placement programs.
The trolley is connected to the loading unit via a cable at the rear side of the
trolley unit. For SVS Pro minimum one (1) offline loading unit is required.
4.7 Setup
Verification
System
Figure 15
4.7.1 Offline
loading unit
Options
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