JM-20_维修调整要领书 - 第4页
维修调整要领书 3 贴装头周边部件 .............................................. 3- 1 3-1 ． 电磁阀零件的更换 ............................................................. 3-1 3-1-1 ． 电磁阀的更换 ......................................................…
维修调整要领书
目 录
1 XY 装置 ..................................................... 1-1
1-1． 伺服电动机的更换 ............................................................. 1-1
1-1-1． X 电动机的更换 ........................................................ 1-1
1-1-2． Y 电动机的更换 ........................................................ 1-2
1-2． 极限传感器、原点附近传感器的更换 ............................................. 1-3
1-2-1． Ｘ轴极限传感器、Ｘ轴原点附近传感器的更换 .............................. 1-3
1-2-2． Y 轴极限传感器、Y 轴原点附近传感器的更换 ............................... 1-5
1-2-3． 极限传感器的动作确认 .................................................. 1-7
1-2-4． X、Y NEAR SENSOR 的动作确认 ........................................... 1-9
1-3． 塑料导轨的更换 .............................................................. 1-11
1-3-1． X 轴电缆拖链的更换 ................................................... 1-11
1-3-2． Y 轴电缆拖链的更换 ................................................... 1-12
1-4． XY 拖链电缆束线的更换要领说明 ............................................... 1-13
1-4-1． 拆下 X 电缆 ........................................................... 1-13
1-4-2． 电缆标识（X）的确认 .................................................. 1-15
1-4-3． 电缆的装配
........................................................... 1-15
1-4-4． 拆下 Y 轴电缆 ......................................................... 1-17
1-4-5． 电缆的装配 ........................................................... 1-18
1-4-6． Head 外围的配线 ...................................................... 1-23
1-5． 电缆拖链链板键的更换 ........................................................ 1-24
1-5-1． X 电缆拖链的构造和名称 ............................................... 1-24
1-5-2． 链板・支撑板的拆卸 ................................................... 1-24
1-5-3． 链板键的分离 ......................................................... 1-25
1-5-4． 电缆拖链的连接 ....................................................... 1-25
1-5-5． 链板・支撑板的安装 ................................................... 1-26
1-6． X 滚珠螺杆的更换 ............................................................ 1-27
1-6-1． 更换 X 滚珠螺杆的准备 ................................................. 1-27
1-6-2． X 滚珠螺杆的安装 ..................................................... 1-30
1-6-3． X 滚珠螺杆的调整 ..................................................... 1-33
1-7． Y 滚珠螺杆的更换 ............................................................ 1-37
1-7-1
． 更换 Y 滚珠螺杆的准备 ................................................. 1-37
1-7-2． Y 滚珠螺杆的拆卸 ..................................................... 1-38
1-7-3． Y 滚珠螺杆的安装 ..................................................... 1-40
1-7-4． Y 滚珠螺杆的调整 ..................................................... 1-43
2 贴装头装置 .................................................. 2-1
2-1． 贴装头装置的更换和更换后的调整 ............................................... 2-1
2-1-1． LNC 贴装头 ............................................................ 2-1
2-2． 马达的更换 ................................................................... 2-4
2-2-1． Z 马达的更换（LNC 贴装头） ............................................. 2-4
2-2-2． θ 马达的更换 ......................................................... 2-5
2-3． 激光传感器的更换 ............................................................. 2-7
2-3-1． 激光传感器（LNC120）的更换 ............................................ 2-7
2-4． 贴装头提升气缸的更换 ......................................................... 2-8
2-5． 皮带的更换 .................................................................. 2-10
2-5-1． 同步皮带 Z 的更换 ..................................................... 2-10
2-5-2． 同步皮带 θ 的更换 .................................................... 2-10
2-6． Z 滑动轴的更换 .............................................................. 2-11
2-7． 更换贴装头部分后的从新调整 .................................................. 2-12
维修调整要领书
3 贴装头周边部件 .............................................. 3-1
3-1． 电磁阀零件的更换 ............................................................. 3-1
3-1-1． 电磁阀的更换 .......................................................... 3-1
3-1-2． 过滤器的更换 .......................................................... 3-2
3-1-3． 大气开放用过滤器的更换 ................................................ 3-2
3-2． HMS 的更换 ................................................................... 3-3
3-2-1． HMS 头部的更换 ........................................................ 3-3
3-2-2． 放大器的更换 .......................................................... 3-3
3-2-3． 贴标签 ................................................................ 3-4
3-2-4． HMS 高度调整 .......................................................... 3-4
3-2-5． HMS 偏差预设置 ........................................................ 3-5
3-3． 贴装头基板的更换 ............................................................. 3-7
3-3-1． 贴装头主基板的更换 .................................................... 3-7
3-3-2． 伺服放大器基板的更换 .................................................. 3-8
4 OCC 组件 .................................................... 4-1
4-1． OCC 组件的更换 ............................................................... 4-1
4-2． CCD 摄像机、镜头的更换 ....................................................... 4-2
4-3． OCC 同轴／角度照明基板组件的更换 ............................................. 4-3
4-4． 滤光镜/光发散器的更换 ........................................................ 4-4
4-5． 对焦调整 ..................................................................... 4-6
4-6． OCC 照明的光量调整 ........................................................... 4-7
4-7． 更换 OCC 部分后的从新调整 ..................................................... 4-7
5 基板传送装置 ................................................ 5-1
5-1． 传送皮带的更换 ............................................................... 5-1
5-2． 传送皮带轮组・传送滚柱组的更换 ............................................... 5-2
5-2-1． 传送皮带轮 A 组：E21117150A0 ........................................... 5-2
5-2-2． 传送皮带轮 B 组：E20897210A0 ........................................... 5-2
5-2-3． 传送滚柱组：40138303 .................................................. 5-3
5-3． IN/OUT 马达的更换 ............................................................ 5-3
5-4． CENT 马达的更换 .............................................................. 5-4
5-5． 同步皮带的更换 ............................................................... 5-5
5-5-1． 传送宽度调整用同步皮带的更换 .......................................... 5-5
5-5-2． 传送电动机用同步皮带的更换 ............................................ 5-7
5-6． LEFT/RIGHT 传感器的更换 ...................................................... 5-8
5-6-1． LEFT/RIGHT 传感器的更换 ............................................... 5-8
5-7． WAIT/STOP/C-OUT 传感器的更换 ................................................. 5-9
5-7-1． WAIT 传感器的更换 ..................................................... 5-9
5-7-2． STOP/C-OUT 传感器的更换 .............................................. 5-10
5-8． 止动器缸筒的更换 ............................................................ 5-11
5-9． 支撑台原点传感器（BU 原点传感器）的更换 ..................................... 5-12
5-10． T-PIN 传感器的更换（选购品） ................................................ 5-13
5-11． 中心销的更换（选购品） ...................................................... 5-14
5-12． 支撑台马达的更换（BU 马达的更换） ........................................... 5-15
5-12-1． 转矩架和支撑台马达的间隙 ............................................. 5-16
5-12-2． 支撑台驱动用同步皮带的张力调整 ....................................... 5-17
5-12-3． 支撑台的平面调整 ..................................................... 5-18
5-13． 支撑台编码器的更换 .......................................................... 5-19
5-14． 后备止动器的更换（仅适用于 EN 机） ........................................... 5-20
5-15． 电磁阀 ...................................................................... 5-21
维修调整要领书
6 CAL 块 ....................................................... 6-1
6-1． CAL 基板组的更换 ............................................................. 6-1
6-2． 更换取出器 ................................................................... 6-2
6-3． 测力传感器的更換 ............................................................. 6-3
7 ATC .......................................................... 7-1
7-1． 气缸的更换 ................................................................... 7-1
7-2． ATC OPEN/CLOSE 传感器的更换 .................................................. 7-4
7-3． 速度控制器的调整 ............................................................. 7-4
8 VCS .......................................................... 8-1
8-1． 摄像机组的更换 ............................................................... 8-1
8-1-1． 54mm/27mm 视野摄像机组的更换 .......................................... 8-1
8-1-2． FFP VCS 组的更换 ...................................................... 8-3
8-2． 54mm 视野摄像机→27mm 视野摄像机变换气缸的更换 ................................ 8-5
8-3． 各照明基板的更换 ............................................................. 8-6
8-3-1． 同轴照明基板 .......................................................... 8-6
8-3-2． 下方照明基板、侧面照明基板 ............................................ 8-7
9 供料器台架 供料器台车（选购品） ............................ 9-1
9-1． 驱动基板、供料器 I/F 基板的更换 ............................................... 9-1
9-2． 供料器台架基板的更换 ......................................................... 9-2
9-3． 驱动气缸的更换 ............................................................... 9-3
9-4． 驱动气缸的速度控制调整 ....................................................... 9-5
9-5． 台架基板的更换 ............................................................... 9-5
9-6． 台架上升气缸的更换 ........................................................... 9-6
9-7． 台架上升气缸的速度控制调整 ................................................... 9-7
9-8． 台架上升检测传感器的更换 ..................................................... 9-7
9-9． 选择器的更换 ................................................................. 9-8
9-10． 机械操纵阀的更换（选购品，供料器台车） ....................................... 9-8
10 空气机器 .................................................... 10-1
10-1． 滤清器的更换 ................................................................ 10-1
10-2． 真空泵零件的更换 ............................................................ 10-2
11 有关开关类･护罩 ............................................. 11-1
11-1． 按键开关的更换 .............................................................. 11-1
11-2． 紧急停止开关的更换 .......................................................... 11-2
11-3． 护罩打开开关的更换 .......................................................... 11-3
12 供料器浮动传感器的更换·调整 ................................ 12-1
12-1． 传感器的更换和高度调整 ...................................................... 12-1
12-2． 传感器的动作确认调整 ........................................................ 12-6
13 其它机器 .................................................... 13-1
13-1． LCD 监视器 .................................................................. 13-1
13-1-1． LCD 监视器的更换方法 ................................................. 13-1
13-1-2． 接触式面板的设置 ..................................................... 13-2
13-2． 系统盘的更换 ................................................................ 13-5
13-2-1． SSD 的更换 ........................................................... 13-5
13-2-2． BIOS 的设定 ......................................................... 13-23
13-2-3． 网络的设置（要与 MI Line Optimizer 通信时设置） ...................... 13-38