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24 Made by Rehm Exact manufacturing strategies SWITCHING FLAP RESIDUE MANAGEMENT GAS/ WATER MECHANICAL SYSTEM COVERS BOTTOM HEATING TOP HEATING CABLE ASSEMBL Y Systems from Rehm stand for quality and precision. And thus …

MANUFACTURING

A motivated team,

a well-structured sequence and

perfect interaction are the essential

ingredients of a good

manufacturing process!

Made by Rehm

Exact manufacturing strategies

SWITCHING FLAP

RESIDUE

MANAGEMENT

GAS/

WATER

MECHANICAL SYSTEM

COVERS

BOTTOM HEATING

TOP HEATING

CABLE ASSEMBLY

Systems from Rehm stand for quality and precision. And

thus we produce everything ourselves at company head-

quarters in Blaubeuren – from coverings through electrical

circuits, right on up to nal assembly. Rehm BlechTec

provides our systems with a foundation in the form of a

steel base frame.

The technicians at Rehm BlechTec manufacture numerous

metal parts for our systems with the help of ultramodern

machines and process technologies. Steel, stainless steel,

aluminum and other materials are used in order to do justice

to our high quality standards, and to assure a long service

life for the machine.

The manufacturing departments are spread out over roughly

3000 m

of production floor space at Rehm. Our standard

models are produced in accordance with the lean manage-

ment system. The goal is to run production in a process-

optimized, flexible and error-free fashion, thus assuring an

efcient manufacturing sequence. For this reason, our

machines are manufactured by means of synchronized

production with high levels of vertical integration. This

results in advantages such as better planning for material

availability and the ability to closely adhere to our custom-

ers’ required delivery dates. Our mechatronics technicians,

industrial mechanics and gas and water pipe tters make all

of the mechanical and electronic components available for

our machines in preassembly. During the course of four work

cycles, heating units, the cooling tract, nitrogen supply, the

conveyor system, residue management, electronic control

components, software and coverings and then assembled

into the system. With the help of lean manufacturing we

achieve shorter throughput times, are able to maintain our

customary high levels of quality and can act in the best inter-

est of our customers as a reliable industry partner.

Special machinery manufacturing provides our customers

with special solutions for their individual manufacturing en-

vironments. We respond to customer requests and require-

ments and produce custom tailored systems, which are not

otherwise available from the market.

COVERS

INITIAL START-UP

PRE-ASSEMBLY

GATE

SPECIAL SYSTEMS

B-Heating/Cycle 1

B-Heating/Cycle 2

T-Heating/Cycle 2

T-Heating/Cycle 1

Frame/Cycle 1

Frame/Cycle 2

Cycle 3

Cycle 2

Cycle 1

switching ap

Cycle 4

Schematic representation of one of Rehm’s production areas

with corresponding workstations.

Lean manufacturing

Everything from a single source

Optimized production sequence in accordance with the lean management concept through the

efcient use of production equipment, personnel, materials, planning and organization.

INITIAL

START-UP

BASE

FRAME

CYCLE 1 CYCLE 3CYCLE 2 CYCLE 4

BOTTOM

HEATING

TOP

HEATING

CABLE

ASSEMBLY

GAS/

WATER

MECHANICAL

SYSTEM

RESIDUE

MANAGEMENT

SWITCHING

FLAP

COVERS

BOTTOM HEATING

TOP HEATING

GAS/

WATER

SWITCHING FLAP

CABLE ASSEMBLY

MECHANICAL SYSTEM

RESIDUE

MANAGEMENT

switching ap

THE COMPANY

About Us

Locations

Chronicle

PROCESS CONSULTATION

Technology Center

Technology Academy

Service

VALUES

Quality

Sustainability

Social Responsibility

KNOW-HOW

Research & Development

Design Engineering

Manufacturing