D3操作手册 - 第10页

10 Placement Hea ds 12-Nozzle Collect & Place Head for High- Speed Placement Description The 12-nozzle Colle ct & Place head works on the Collect & Place principle. T his means that, within ea ch cycle, twelv…

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Placement area 2
Placement area 1
C&P6
C&P12
C&P6
C&P12
TH
Gantry 3
Gantry 1
Gantry 4
Placement Heads
Head Modularity
Description
One key advantage of the
SIPLACE machines is its head
modularity. The placement
heads on the D3 machines
are configurable:
Placement area 1
two 12-nozzle Collect &
Place heads or
two 6-nozzle Collect &
Place heads or
one 6-nozzle and one 12-
nozzle Collect&Place head
Placement area 2
•TwinHead
When you order a SIPLACE D3
placement system, you can
select the ideal head configu-
ration for your needs. The
placement system will then
be configured and supplied
as per your order.
There is also a reconfigura-
tion kit if you wish to change
the placement head locally.
This package contains assem-
bly parts, cables, etc, in addi-
tion to the placement head.
Head modularity provides an
easy way to match the place-
ment system to your produc-
tion needs without having
to invest in additional ma-
chines.
10
Placement Heads
12-Nozzle Collect & Place Head for High-
Speed Placement
Description
The 12-nozzle Collect & Place
head works on the Collect &
Place principle. This means
that, within each cycle,
twelve components are
picked up by the placement
head, are optically centered
on the way to the board and
are rotated into the required
placement angle. Lastly, the
air kiss sets down the compo-
nent gently and accurately
on the board.
Checking and self-learning
functions
The reliability of the Collect &
Place head is increased by
various checking and self-
learning functions.
For example, vacuum
checks at the nozzles indi-
cate whether the compo-
nent was picked up
correctly.
•A digital component cam-
era on the placement head
determines the precise po-
sition of each component
at the nozzle. Any devia-
tions from the required
pick-up position are cor-
rected before placement
takes place.
The package form is also
checked and the compo-
nent is not placed if the
geometric data thus deter-
mined differs from the
programmed data.
The vertical axis for picking
up and placing the compo-
nent works in sensor stop
mode, in which differences
in height during pick-up and
any unevenness of the PCB
surface are compensated
during placement.
In addition to the vacuum
check, an optional compo-
nent sensor may be used to
check for the presence of a
component at the nozzle.
The use of a component sen-
sor is recommended, particu-
larly when placing small
components, such as 0201.
High-resolution camera op-
tion
The high-resolution compo-
nent camera allows the
12-nozzle Collect & Place
head to optically center and
place component sizes rang-
ing from 01005
1
, 0201 to
18.7 x 18.7 mm².
1) 01005 optional, from
April 2007
Component vision module
DP axis:
Rotate component
to placement angle
Pull off or
insert sleeve
Z axis
Pick up or
place component
DR axis:
Rotate star
Reject
component
11
Placement Heads
6-Nozzle Collect&Place Head for High-
Speed IC Placement
Description
The 6-nozzle Collect & Place
head also works on the Col-
lect & Place principle. The
high-resolution digital com-
ponent camera allows the
6-nozzle Collect & Place head
to optically center and place
component sizes ranging
from 0201 to 27 x 27 mm².
Checking and self-learning
functions
The checking and self-learn-
ing functions described on
page 10 for the 12-nozzle
Collect & Place head also
apply to the 6-nozzle Collect
& Place head.
Component vision module
DP axis:
Rotate component
to placement angle
Z axis
Pick up or place component
DR axis:
Rotate star
Reject component,
pull off or
insert sleeve