SIPLACE D系列Servicemanual - 第48页
Service Wo rk Gantry D3 48 Servicemanual (internal ve rsion) SIPLACE D Series 4.1.3.4 Replacing th e T railing Cable (IGUS) for D3/X4I/X Series from B-079 [03021065-xx] Handling the Hose Unlocking T ool [03047090-xx] Int…
Service Work
D3 Gantry
Servicemanual (internal version) SIPLACE D Series
47
Installation check
Settings
X Check the axis dynamics of the drives removed.
X Move the gantry back and forth. Make sure the
gantry does not rub against the magnet cover
or the blue covers (1).
X Check the 0.4 mm gap between the Y axis
drive and the magnet cover.
X To do this, place the thickness gauge (2)
between the Y axis drive and the magnet cover
and then push the gantry back and forth.
Make sure none of the parts jam or rub.
X Repeat this process with a 0.5 mm thickness
gauge. In this case, the gantry may rub against
the warning label.
X Clean the magnet cover with a cloth and
ethanol.
X If the gap is not large enough, you will need to
remove the magnet cover and clean
everything again.
Remove the magnetic strip and clean the
contact surface
Check the blue cover
Service Work
Gantry D3
48 Servicemanual (internal version) SIPLACE D Series
4.1.3.4 Replacing the Trailing Cable (IGUS) for D3/X4I/X Series from B-079 [03021065-xx]
Handling the Hose Unlocking Tool [03047090-xx]
Introduction
Parts
For SIPLACE X series machines with serial numbers from B-079 (version 1):
– Trailing cable, digital 1P - for placement area (PA) with 1 gantry: [03022236S01]
– Trailing cable, digital 2P U - for PA with 2 gantries, gantry 3 or 1: [03022237S01]
– Trailing cable, digital 2P G - for PA with 2 gantries, gantry 2 or 4: [03021065S01]
For SIPLACE X series machines with serial numbers after B-079 (version 2):
– Trailing cable, digital 1P - for placement area (PA) with 1 gantry: [03050655Sxx]
– Trailing cable, digital 2P U - for PA with 2 gantries, gantry 3 or 1: [03050817Sxx]
– Trailing cable, digital 2P G - for PA with 2 gantries, gantry 2 or 4: [03050934Sxx]
For SIPLACE X4I machines:
– Trailing cable, digital 2P U - for PA with 2 gantries, gantry 3 or 1: [03050817Sxx]
– Trailing cable, SIPLACE X4i l 2P G - for PA 03051596-0, gantry 2 or 4: [03051596Sxx]
Hose pliers for cutting the pneumatic hose
Hose unlocking tool [03047090-xx]
Pipe/hose cutters [0038144301]
Retrofitting guide for vacuum pump - if required - [0019508901]:
Locking varnish Loctite 241 [0210103701]
Due to the poor access to the pneumatic
distributor, we recommend using an unlocking
tool.
With the help of the hose unlocking tool
[03047090-xx] you can open the unlocking ring
(blue here) for the compressed air connection.
This enables you to remove both the hoses and
the dummy plugs (additional tool included in set).
X Use the pipe-shaped tool (1) to open the
unlocking ring.
X Carefully pull the hose out of the compressed
air connection. The diagram shows the
removal of a dummy plug (2), not a hose.
NOTE: Old and new trailing cables
If the old trailing cable is replaced with a new trailing cable version, you will also need to replace
the hotlink card and the Vision board spread spectrum. These are not included in the spare parts
sets and need to be ordered separately!
The new trailing cable is installed after machine serial number B-79 as version 2.
Service Work
D3 Gantry
Servicemanual (internal version) SIPLACE D Series
49
The following auxiliary tools are included with trailing cable which have an S number:
Gauge for Trailing cable, gantry 1+3 X series [0038302901]
Gauge for Trailing cable, gantry 2+4 X series [0038305701]
Gauge for Trailing cable X4I [00383057-xx]
Edding marker, white [0038274001]
Press-fit connection QS-6 [0304977001]
In accordance with your machine's configuration,
you will need to remove the relevant modules,
covers and cover plates before you can dismantle
the trailing cable.
X Where necessary, remove the cover plates
from the gantry trailing cable. Mark their exact
position to ensure correct replacement later.
X Remove the top central cover from the
SIPLACE machine.
X Remove the upright covers over the trailing
interface gantry, so that you can reach the
trailing cable.