SIPLACE D系列Servicemanual - 第49页
Service Work D3 Gantry Servicemanual (internal version) SIPLACE D Series 49 The following auxiliary tools are included wit h trailing cable which have an S number: Gauge for Trailing cable, gantry 1+3 X series [0038302…
Service Work
Gantry D3
48 Servicemanual (internal version) SIPLACE D Series
4.1.3.4 Replacing the Trailing Cable (IGUS) for D3/X4I/X Series from B-079 [03021065-xx]
Handling the Hose Unlocking Tool [03047090-xx]
Introduction
Parts
For SIPLACE X series machines with serial numbers from B-079 (version 1):
– Trailing cable, digital 1P - for placement area (PA) with 1 gantry: [03022236S01]
– Trailing cable, digital 2P U - for PA with 2 gantries, gantry 3 or 1: [03022237S01]
– Trailing cable, digital 2P G - for PA with 2 gantries, gantry 2 or 4: [03021065S01]
For SIPLACE X series machines with serial numbers after B-079 (version 2):
– Trailing cable, digital 1P - for placement area (PA) with 1 gantry: [03050655Sxx]
– Trailing cable, digital 2P U - for PA with 2 gantries, gantry 3 or 1: [03050817Sxx]
– Trailing cable, digital 2P G - for PA with 2 gantries, gantry 2 or 4: [03050934Sxx]
For SIPLACE X4I machines:
– Trailing cable, digital 2P U - for PA with 2 gantries, gantry 3 or 1: [03050817Sxx]
– Trailing cable, SIPLACE X4i l 2P G - for PA 03051596-0, gantry 2 or 4: [03051596Sxx]
Hose pliers for cutting the pneumatic hose
Hose unlocking tool [03047090-xx]
Pipe/hose cutters [0038144301]
Retrofitting guide for vacuum pump - if required - [0019508901]:
Locking varnish Loctite 241 [0210103701]
Due to the poor access to the pneumatic
distributor, we recommend using an unlocking
tool.
With the help of the hose unlocking tool
[03047090-xx] you can open the unlocking ring
(blue here) for the compressed air connection.
This enables you to remove both the hoses and
the dummy plugs (additional tool included in set).
X Use the pipe-shaped tool (1) to open the
unlocking ring.
X Carefully pull the hose out of the compressed
air connection. The diagram shows the
removal of a dummy plug (2), not a hose.
NOTE: Old and new trailing cables
If the old trailing cable is replaced with a new trailing cable version, you will also need to replace
the hotlink card and the Vision board spread spectrum. These are not included in the spare parts
sets and need to be ordered separately!
The new trailing cable is installed after machine serial number B-79 as version 2.
Service Work
D3 Gantry
Servicemanual (internal version) SIPLACE D Series
49
The following auxiliary tools are included with trailing cable which have an S number:
Gauge for Trailing cable, gantry 1+3 X series [0038302901]
Gauge for Trailing cable, gantry 2+4 X series [0038305701]
Gauge for Trailing cable X4I [00383057-xx]
Edding marker, white [0038274001]
Press-fit connection QS-6 [0304977001]
In accordance with your machine's configuration,
you will need to remove the relevant modules,
covers and cover plates before you can dismantle
the trailing cable.
X Where necessary, remove the cover plates
from the gantry trailing cable. Mark their exact
position to ensure correct replacement later.
X Remove the top central cover from the
SIPLACE machine.
X Remove the upright covers over the trailing
interface gantry, so that you can reach the
trailing cable.
Service Work
Gantry D3
50 Servicemanual (internal version) SIPLACE D Series
Preparing the Trailing Cable
Handling and overview of gauge
The trailing cable is supplied as a complete
assembly.
The pneumatic hoses need to be shortened to the
exact length of the distance to the pneumatic
distributor on the head mount and in the machine.
Use the gauge to help you with this. The existing
pneumatic hoses, which are run in the machine,
need to be cut through and connected to the
trailing cable at the exact position, with the help of
hose couplings [03049770-01].
There are two gauges available, for the different
gantries.
Gauge for Trailing cable, gantry 1+3 X series
[0038302901]
Gauge for Trailing cable, gantry 2+4 X series
[0038305701]
Only for the rotated gantry 2+4 for SIPLACE
X4i:
Gauge for Trailing cable SIPLACE X4i 2P G
[03051596-01]
Legend
The gauges are labeled to ensure correct
handling.
1. Stopper edge for clamping X + Y: this side of
the gauge must be attached to the respective
trailing cable clamp.
2. Machine inside: This side of the gauge must
point to the inside of the machine.
3. Gauge designations
4. X hose: this is where you see the 7 drillings for
the X hose markings.
5. Y hose: this is where you see the 7 drillings for
the Y hose markings.