SIPLACE D系列Servicemanual - 第60页

Service Wo rk Gantry D3 60 Servicemanual (internal ve rsion) SIPLACE D Series See also: J Handling the Hose Unlocking Tool [03047090 -xx] [ J  48] X Fit the trailing cable mount (2) onto the machine base. Connect the pn…

Service Work

D3 Gantry

Servicemanual (internal version) SIPLACE D Series

X Loosely fasten the trailing cable console (7)

with a screw.

X Clean the trailing cable contact surface on the

machine base with a dry cloth.

X Starting from the trailing cable console (7), run

all cables and hoses to the appropriate

connections:

X Reconnect all electrical connections at the

head board. Observe the correct connector

assignment.

X Reestablish all connections to the hotlink card

and the Vision board spread spectrum.

X Reconnect all compressed air connections at

the pneumatic distributor. Observe the correct

connector assignment.

X The pneumatic hoses need to be shortened to

the optimum length, with the help of the gauge.

See also section ( Preparing the Trailing Cable

J

50 ) . They must engage firmly but should

not fold.

X Loosely screw in the clamps (8) and (9).

X Check that the power track chain can run

along the top of the machine base without

obstruction. Move the Y axis back and forth to

check this.

X If necessary, correct at the trailing cable

console (7) and at the clamps (8) and (9).

X Fix the two clamps (8) and (9) and the trailing

cable console (7). Use Loctite 241 to secure

them.

X Tighten the fastening screws for the trailing

cable console (7) crosswise.

Service Work

Gantry D3

60 Servicemanual (internal version) SIPLACE D Series

See also:

Handling the Hose Unlocking Tool [03047090-xx] [

J

48]

X Fit the trailing cable mount (2) onto the

machine base.

Connect the pneumatic hoses to the

pneumatic distributor in the machine

base.

The pneumatic hoses are run to the pneumatic

distributor in the machine base. The existing

pneumatic hoses, which are run in the machine,

need to be severed and connected to the trailing

cable at the exact position, with the help of hose

couplings (03049770-01) (1).

X Place the gauge at the stopper edge of the

mount and label the pneumatic hoses for the

trailing cable. See also section ( Preparing the

Trailing Cable

J

50 ) .

CAUTION: Shortening and connecting the pneumatic hoses

X Label the order of pneumatic hoses (from 1 to 7 – inside to outside). This is important to

ensure that the hoses are then correctly connected again after cutting.

X Make sure that you use the correct gauge for your gantries and that you do not cut the

pneumatic hoses too short.

X Make sure that the hose couplings are not run over one another. Use the gauge to shorten

the individual hoses to the various optimum lengths.

X Cut the pneumatic hoses of the new trailing

cable at the marked points.

X The 7 hoses of the new trailing cable are

connected to one another. Carefully separate

these from one another, up to the mount.

X Connect the pneumatic hoses for the trailing

cable with the hose couplings (1). Observe the

labeling (1-7 from inside to outside).

X Reconnect the Y motor cooling tubes to the

connection pieces.

X If you have the option "Vacuum pump",

reconnect the pneumatic hoses.

X Fasten new cable ties at the original points.

X Replace all dismantled cover plates in their

original positions.

Service Work

D3 Gantry

Servicemanual (internal version) SIPLACE D Series

4.1.3.5 Replacing Gantries

Overview of gantry versions

SIPLACE HF to Ma. No. A219: [03020302S]

SIPLACE HF from Ma. No. A220: [03025822S]

SIPLACE X series to Ma. No. B078: [03025822S]

SIPLACE X series from Ma. No. B079: [03039725]

SIPLACE D3, SIPLACE X4i gantry 2+4: [03039725]

SIPLACE X4I gantry 1+3: [03027255]

Preparation

Tools and Equipment

 Blue covers [00355787-xx]

 Torque wrench [00376625-xx]

 Set of socket wrenches [00376516-xx]

 Hexagonal ball-type insertion ¼“ size 5

100 mm [00386341-xx]

see adjacent photo.

Depending upon the configuration of the machine,

you will need to remove the relevant modules,

covers and cover plates before you can dismantle

the gantry.

Legend

1. X drive (primary) with head mount

2. X mount with trailing cable

3. Head adapter board

4. Mount with PCB camera

5. Head Board

6. Trailing cable console

X Dismantle the placement head.

X Remove the head adapter board (3). The X

mount fixtures (2) are now accessible.

X Unplug the following cables from the head

board (5) and remove them from the X mount

(2):

 X motor cable

 X axis scanner head

 Temperature sensor (if supplied).

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