03217917-01-01E By DEK Technical Reference Manual Vol 1_enPDFA - 第9页

9 TECHNICAL REFERENCE MANUAL Vol 1 E By DEK 04/2019 TABLE OF CONTENTS 15 BOARD STOP 191 15.1 INTRODUCTION 191 15.2 CAMERA MOUNTED BOARD STOP 192 15.3 REMOTE MOUNTED BOARD STOP 194 15.4 ELECTRICAL SCHEMATIC 195 15.5 PNEUM…

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8 TECHNICAL REFERENCE MANUAL Vol 1 E By DEK 04/2019
TABLE OF CONTENTS
10.4.1 Timing Belt 148
10.5 CALIBRATIONS 150
10.5.1 Temperature/Humidity Sensor 150
11
SQUEEGEE MODULE 151
11.1 OVERVIEW 151
11.1.1 Paste Deflectors 153
11.1.2 Squeegee Drip Tray 154
11.2 ELECTRICAL SCHEMATIC 155
11.3 REPLACEMENT PROCEDURES 156
11.3.1 Drive Belt Replacement 156
11.3.1.1 Rear Squeegee Drive Belt (Green Label) 156
11.3.1.2 Front Squeegee Drive Belt (Green Label) 158
11.3.1.3 Alternative Drive Belt Replacement (Non-Green Label) 160
11.3.2 Fitting The Squeegees 161
11.4 CALIBRATIONS 163
11.4.1 Squeegee Pressure Calibration 163
11.4.2 Squeegee Reference Height (Pressure Feedback) 165
11.4.2.1 Ptest.Dat File 166
11.4.3 Squeegee Reference Height (Non Pressure Feedback) 168
12
MACHINED C CHASE MODULE 169
12.1 OVERVIEW 169
12.1.1 Screen Loading 170
12.1.1.1 Screen Depth Adjuster 170
12.1.1.2 Semi-Auto Screen Loader 171
12.2 ELECTRICAL SCHEMATIC 173
12.3 ADJUSTMENTS AND SETTINGS 174
12.3.1 Screen Depth Adjuster 174
12.3.2 Screen At Centre Sensor 175
12.4 CALIBRATIONS 176
12.4.1 Chase To Table Level 176
13
ADJUSTABLE WIDTH STENCIL MOUNT 177
13.1 OVERVIEW 177
13.1.1 Semi-Auto Stencil Loader 180
13.2 ELECTRICAL SCHEMATIC 182
13.3 CALIBRATIONS 183
13.3.1 Chase To Table Level 183
14
SCREEN ALIGNMENT MODULE 185
14.1 OVERVIEW 185
14.2 ELECTRICAL SCHEMATIC 187
14.3 TEST CYCLES 188
14.3.1 Dry Align Test 188
14.3.2 Accuracy Test 188
14.3.3 Data Logging On/Off 188
14.3.3.1 Camera.Dat 188
14.3.3.2 Fiducial.Dat 188
14.3.3.3 Inspect.Dat 188
14.3.3.4 Pressure.Dat 189
14.3.3.5 Ptest.Dat 189
14.3.3.6 Screen.Dat 189
9TECHNICAL REFERENCE MANUAL Vol 1 E By DEK 04/2019
TABLE OF CONTENTS
15 BOARD STOP 191
15.1 INTRODUCTION 191
15.2 CAMERA MOUNTED BOARD STOP 192
15.3 REMOTE MOUNTED BOARD STOP 194
15.4 ELECTRICAL SCHEMATIC 195
15.5 PNEUMATIC SCHEMATIC 196
15.5.1 Machine Rear Solenoids 196
15.6 ADJUSTMENTS AND SETTINGS 197
15.6.1 Camera Board At Stop Sensor 197
15.6.2 Configuring The Remote Board Stop 199
15.6.2.1 LHS Configuration 199
15.6.2.2 RHS Configuration 201
15.6.3 Setting The Remote Board Stop 203
15.6.3.1 Board At Stop Sensor 204
15.6.4 Camera To Remote Board Stop - LHS Configuration 206
15.6.4.1 Preparation 206
15.6.4.2 External Services 207
15.6.4.3 Fitting The Remote Board Stop 208
15.6.5 Camera To Remote Board Stop - RHS Configuration 210
15.6.5.1 Preparation 210
15.6.5.2 External Services 211
15.6.5.3 Fitting The Remote Board Stop 212
15.6.6 Remote Board Stop - LHS To RHS Configuration 214
15.6.6.1 Preparation 214
15.6.6.2 External Services 215
15.6.6.3 Fitting The Remote Board Stop 215
15.6.7 Remote Board Stop - RHS To LHS Configuration 219
15.6.7.1 Preparation 219
15.6.7.2 External Services 220
15.6.7.3 Fitting The Remote Board Stop 220
15.6.8 Remote Board Stop - Same Side Configuration 223
15.6.8.1 Preparation 223
15.7 CALIBRATION 225
15.7.1 Board Stop X Offset 225
16
TRANSPORT RAILS MODULE 227
16.1 OVERVIEW 227
16.1.1 Board Clamping Arrangements 229
16.2 ELECTRICAL SCHEMATIC 231
16.3 PNEUMATIC SCHEMATIC 232
16.4 ADJUSTMENTS AND SETTINGS 233
16.4.1 Rail Lifted Sensors 233
16.4.2 Board At Left/Right Optos 235
16.4.2.1 Ultrasonic Sensors 237
16.4.3 Board Clamp Setting 238
16.4.4 Foil-Less Clamp Height Adjustment 242
16.4.5 Front Rail Parallelism 243
16.4.6 Rear Rail Parallelism 247
16.4.7 Board To Snugger Gap 249
16.4.8 Home Position Rail Width Check 250
16.4.9 Rail To Table Height 252
16.5 REPLACEMENT PROCEDURES 253
16.5.1 Board Clamp Replacement 253
16.5.2 Board Clamp Foil Replacement 254
10 TECHNICAL REFERENCE MANUAL Vol 1 E By DEK 04/2019
TABLE OF CONTENTS
16.5.3 Board Clamps To Snuggers 255
16.5.4 Snuggers To Board Clamps 257
16.5.5 Heavy Board Rails Drive Belt 259
16.6 CALIBRATIONS 260
16.6.1 Belt Speed Calibration Procedure 260
17
CAMERA SYSTEM MODULE 263
17.1 OVERVIEW 263
17.2 ELECTRICAL SCHEMATIC 265
17.3 ADJUSTMENTS AND SETTINGS 266
17.3.1 X Camera Home Positioning 266
17.3.2 Y Camera Home Positioning 266
17.3.3 X Axis Parallelism 266
17.3.4 Y Axis Parallelism 270
17.3.5 Vision Height For Standard Rail System 271
17.3.6 Camera Focus 272
17.3.7 Camera Reference Position 272
17.4 REPLACEMENT PROCEDURES 274
17.4.1 Camera 274
17.4.1.1 Removal 274
17.4.1.2 Fitment 275
17.4.2 Camera X Axis Timing Belt 276
17.4.3 Camera Y Axis Timing Belt 278
17.5 CALIBRATIONS AND CHECKS 282
17.5.1 Board Stop X Offset Check 282
17.5.2 Vision System Calibration 284
17.5.2.1 Calibration Procedure 284
17.5.2.2 Stage 1 - Calibrate Vision 284
17.5.2.3 Stage 2 - Calibrate Offset 287
17.5.2.4 Associated Calibrations 288
17.6 APPENDIX A - VISION SYSTEM SETUP 289
17.6.1 Preparing The Vision System 289
17.6.2 Video Model 290