JX-300LED_维修调整要领书 - 第5页

Rev 1.0 维修调整要领书 5-9 ． 传送电磁阀的 更换 .............................................................................................................................. ................ 5-12 5-10 ． 减压阀的更换 .........................…

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维修调整要领书
2-3-1． LNC贴装头 .....................................................................................................................................................2-6
2-4． 激光传感器的更换 .................................................................................................................................................2-7
2-4-1． LNC60的更换 ................................................................................................................................................2-7
2-5． 贴装头提升气缸的更换 .......................................................................................................................................2-8
2-6． 皮带的更换 ................................................................................................................................................................2-9
2-6-1． LNC贴装头 .....................................................................................................................................................2-9
2-7． Z滑动轴的更换 .................................................................................................................................................... 2-10
2-8． 更换后重新调整项目一览 ............................................................................................................................... 2-11
3 贴装头周边 ..........................................................................................................................................................................3-1
3-1． 推顶器的更换 ...........................................................................................................................................................3-1
3-2． 坏标记传感器的更换 ............................................................................................................................................3-2
3-2-1． 传感器部...........................................................................................................................................................3-2
3-2-2． 传感器高度的调整.......................................................................................................................................3-2
3-2-3． 放大器部...........................................................................................................................................................3-3
3-2-4． 光学纤维往放大器的安装 ........................................................................................................................3-3
3-2-5． 坏标记传感器组件的开关设定 ..............................................................................................................3-4
3-3． HMS的更换 ...............................................................................................................................................................3-4
3-3-1． HMS头部的更换...........................................................................................................................................3-4
3-3-2． 放大器的更换.................................................................................................................................................3-5
3-3-3． 贴标签................................................................................................................................................................3-5
3-3-4． HMS高度调整................................................................................................................................................3-6
3-4． 贴装头电路板的更换 ............................................................................................................................................3-7
3-4-1． 贴装头主电路板的更换.............................................................................................................................3-7
4 OCC 装配..............................................................................................................................................................................4-1
4-1． OCC装配件更换.....................................................................................................................................................4-1
4-2． CCD摄像机、镜头的更换 .................................................................................................................................4-2
4-3． OCC同轴／角度照明电路板组件的更换 ...................................................................................................4-3
4-4． 滤光镜的更换 ...........................................................................................................................................................4-4
4-5． 对焦调整 .....................................................................................................................................................................4-6
4-6． OCC照明的光亮调整...........................................................................................................................................4-7
4-7． 更换后的重新调整一览 .......................................................................................................................................4-7
5 基板传送装置......................................................................................................................................................................5-1
5-1． 传送皮带的更换 ......................................................................................................................................................5-1
5-2． 传送皮带轮的更换 .................................................................................................................................................5-2
5-2-1． 传送皮带轮 A 组：E21117150A0 ..........................................................................................................5-2
5-2-2． 传送皮带轮 B 组：E20897210A0 ..........................................................................................................5-2
5-3． IN/OUT马达的更换...............................................................................................................................................5-3
5-4． CENT马达的更换...................................................................................................................................................5-4
5-5． 同步皮带的更换 ......................................................................................................................................................5-5
5-5-1． 传送宽度调整用同步皮带的更换 .........................................................................................................5-5
5-5-2． 传送电动机用同步皮带的更换 ..............................................................................................................5-7
5-6． IN/OUT传感器的更换..........................................................................................................................................5-8
5-7． WAIT/STOP/C-OUT 传感器的更换 ..............................................................................................................5-9
5-7-1． WAIT传感器的更换（选购品）............................................................................................................5-9
5-7-2． STOP传感器/C-OUT 传感器的更换（选购品） ........................................................................5-9
5-8． 止动器缸筒的更换 .............................................................................................................................................. 5-11
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维修调整要领书
5-9． 传送电磁阀的更换 .............................................................................................................................................. 5-12
5-10． 减压阀的更换...................................................................................................................................................... 5-13
5-11． 夹紧缸的更换...................................................................................................................................................... 5-14
5-12． 支承台气缸的更换（选购品） ................................................................................................................... 5-16
5-13． 支撑台 BU 传感器的更换（选购品） ..................................................................................................... 5-17
5-14． 支承台电磁阀的更换....................................................................................................................................... 5-18
6 CAL 块....................................................................................................................................................................................6-1
6-1． CAL基板组的更换.................................................................................................................................................6-1
6-2． 取出器的更换 ...........................................................................................................................................................6-2
7 ATC..........................................................................................................................................................................................7-1
7-1． 气缸的更换 ................................................................................................................................................................7-1
7-2． ATC OPEN/CLOSE 传感器的更换.................................................................................................................7-3
7-3． 速度控制器的调整 .................................................................................................................................................7-3
8 供料器台架 ..........................................................................................................................................................................8-1
8-1． 整体图 ..........................................................................................................................................................................8-1
8-2． 驱动器气缸的更换 .................................................................................................................................................8-2
8-3． 驱动器气缸的速度控制调整..............................................................................................................................8-4
8-4． 台架上升气缸的更换（安装有 TR-5S 装置选配件时） .....................................................................8-5
9 空气机器 ...............................................................................................................................................................................9-1
9-1． 数字压力开关的更换 ............................................................................................................................................9-1
9-1-1． 数字压力开关的调整..................................................................................................................................9-1
9-2． 滤清器的更换 ...........................................................................................................................................................9-3
9-3． 真空计的更换 ...........................................................................................................................................................9-4
9-4． 真空泵部件的更换 .................................................................................................................................................9-5
10 SW 类 ...................................................................................................................................................................................10-1
10-1． 按键开关的更换................................................................................................................................................. 10-1
10-2． 紧急停止开关的更换....................................................................................................................................... 10-2
10-3． 护罩打开开关的更换....................................................................................................................................... 10-3
10-3-1． 开关主体（标准）.................................................................................................................................. 10-3
10-3-2． 开关主体（安装 TR-5S 选项、安装托盘工作台选项时）................................................. 10-5
10-3-3． 操作键 .......................................................................................................................................................... 10-6
11 供料器跳起传感器的更换、调整............................................................................................................................ 11-1
12 其它机器 ............................................................................................................................................................................ 12-1
12-1． LCD监视器的更换 ........................................................................................................................................... 12-1
12-1-1． LCD监视器的更换................................................................................................................................. 12-1
12-1-2． RS232C CHANGE PCB ASM 的跨接设定.................................................................................... 12-4
12-2． 系统盘的更换...................................................................................................................................................... 12-5
12-2-1． SSD的更换方法...................................................................................................................................... 12-5
12-2-2． BIOS的设定 .............................................................................................................................................. 12-6
12-2-3． JX-300 系列系统程序和 Flexline DB 的安装...........................................................................12-11
12-2-4． 把后备数据写回 SSD（复原） ......................................................................................................12-17
12-2-5． 系统版本升级要领................................................................................................................................12-20
12-3． 图像监视器的更换..........................................................................................................................................12-24
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维修调整要领书
13 电气部 ................................................................................................................................................................................. 13-1
13-1． 电气部的布局...................................................................................................................................................... 13-1
13-1-1． 各部的名称 ................................................................................................................................................ 13-1
13-2． 底座上部的布局................................................................................................................................................. 13-2
13-2-1． 各部的名称 ................................................................................................................................................ 13-2
13-3． 电源装置................................................................................................................................................................ 13-3
13-3-1． 電源装置的构成 ...................................................................................................................................... 13-3
13-4． 控制装置..............................................................................................................................................................13-11
13-4-1． 控制装置的构成 ....................................................................................................................................13-11
13-4-2． CPU基板（40113723）.....................................................................................................................13-12
13-4-3． 定位板（40044540）...........................................................................................................................13-13
13-4-4． IEEE1394A 基板（40044519）........................................................................................................13-14
13-4-5． 母线联桥接口（40003313）............................................................................................................13-15
13-4-6． SAFETY 基板（40135753）.............................................................................................................13-16
13-4-7． BASE FEEDER 基板组（40001941）.........................................................................................13-18
13-4-8． I/O控制基板组件（40001943） ...................................................................................................13-20
13-4-9． LIGHT CTRL基板（50）组件（40001918）的调整............................................................13-21
13-4-10． IP-X3R基板组 DIP SW 设定 .........................................................................................................13-22
13-4-11． XY中继基板（40044557）............................................................................................................13-23
13-5． XY装置 ................................................................................................................................................................13-24
13-5-1． XY装置构成 ............................................................................................................................................13-24
13-5-2． XY伺服放大器的显示器显示..........................................................................................................13-25
13-6． Z/θ装置 ............................................................................................................................................................13-26
13-6-1． Z/θ装置的构成...................................................................................................................................13-26
13-6-2． LED显示 ...................................................................................................................................................13-27
13-7． 传送装置..............................................................................................................................................................13-28
13-7-1． 传送装置的构成 ....................................................................................................................................13-28
13-7-2． CARRY 中转基板的调整....................................................................................................................13-34
13-7-3． 步进驱动器的调整................................................................................................................................13-35
13-8． 贴装头装置.........................................................................................................................................................13-37
13-8-1． 贴装头装置的使用基板......................................................................................................................13-37
13-8-2． 贴装头部基板的调整...........................................................................................................................13-37
13-9． 护罩关系..............................................................................................................................................................13-41
13-9-1． 操作装置的构成 ....................................................................................................................................13-41
13-9-2． 操作基板组件（40137708）的跨接设定...................................................................................13-41
13-9-3． 操作 SW 基板开关的安装 .................................................................................................................13-42
13-10． UPS（40095745）（选购品） ...............................................................................................................13-44
13-10-1． 确认 UPS 电池（40011120）电压..............................................................................................13-44
13-10-2． UPS电池的更换 .................................................................................................................................13-45
13-11． AC输入装置保险丝的更换方法............................................................................................................13-48
14 自動基板幅調整.............................................................................................................................................................. 14-1
14-1． AWC支架的组装 ............................................................................................................................................... 14-1
14-2． 向主体的安装...................................................................................................................................................... 14-2
14-2-1． AWC支架的安装 ..................................................................................................................................... 14-2
14-3． 原点传感器、配件的安装............................................................................................................................. 14-3
14-4． 支撑销检测传感器............................................................................................................................................ 14-4
14-4-1． 支撑销检测传感器的安装................................................................................................................... 14-4