00196497-07_SM_SXDX12_en - 第3页

Contents Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 3 T a b le o f C o n t e n t s 1 Introduction 9 1.1 Safety Instructions 9 1.1.1 Conventions for the u se of safety instructions 9 1.1.2 Safety Instructions for Wo rkin…

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Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00196497-07
www.siplace.com Printed by ASM Assembly Systems
Contents
Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 3
Table of Contents
1 Introduction 9
1.1 Safety Instructions 9
1.1.1 Conventions for the use of safety instructions 9
1.1.2 Safety Instructions for Working with Strong Magnetic Fields10
1.1.3 Safety Instructions for the Power Supply 10
1.1.4 Safety Instructions for the Compressed Air Supply 11
1.1.5 Safety Instructions for Work on the Cutting Device 11
1.1.6 Safety Instructions for the Gantry 11
1.1.7 Safety Instructions on Hazardous Materials 11
1.1.8 Classification of the Optical Systems 12
1.1.8.1 Classification of the Whole Machine 12
1.1.8.2 Laser Classification 12
1.1.8.3 Classification of the Camera Systems 12
1.2 Preparatory Work... 13
1.3 Other Instructions 16
1.3.1 Environmentally-Friendly Disposal of Materials and Components 16
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 16
1.3.3 Information About This Service Manual 16
1.3.4 ESD Guidelines 16
1.3.4.1 Definition of ESD 16
1.3.4.2 Important Measures to Protect Against Static Charging 16
1.3.4.3 Handling ESD Modules 17
1.3.4.4 Measurements and Modifications to ESD Modules 17
1.3.4.5 Dispatching ESD Modules 17
1.3.5 Validity of Document 17
1.3.6 Release History 18
1.3.7 SIPLACE on the World Wide Web (WWW) 19
1.4 Staff Qualifications and Training 19
1.5 Abbreviations 20
2 Overview of the Modules 21
2.1 Overview of SX1/SX2/DX1/DX2 21
2.1.1 Serial Number of Module 21
2.2 Electrical System 22
2.2.1 BoxPC 22
2.2.2 Power Supply [00354626-xx] 23
2.3 Gantry 23
2.4 Modular PCB Conveyor System 24
2.4.1 Single Conveyor 24
2.4.2 Dual Conveyor 24
2.4.3 Lifting Table 25
2.4.4 Width Adjustment 25
2.5 CPP 27
2.6 C&P20, C&P20 A and C&P20 M 27
2.6.1 Differentiation of the C&P20 Head Variants 28
2.7 Twin and Twin HF 29
2.8 DLM 29
2.9 Nozzle Changers 30
2.9.1 Nozzle Changer C&P20 P (Short) 30
2.9.2 Nozzle Changer C&P20 P (Long) 30
2.9.3 Nozzle Changer C&P20/C&P20 M 30
2.9.4 Nozzle Changer TwinStar 31
Contents
4 Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02
2.10 COT Insert for SX1/SX2 31
2.11 Cutter 31
2.12 Component Trolley SX1/SX2 32
2.13 DX1/DX2 Manual Table 32
2.14 Pneumatic Unit 32
3 Service Work Conveyor 33
3.1 Basic Machine 33
3.1.1 Replacing the Gas Pressure Shock Absorber on the Cover [03086743-xx] 33
3.1.1.1 Troubleshooting – Loose Screwed Fixtures on the Gas Pressure Shock Absorbers 35
3.1.2 Guide Rollers on the Covers 36
3.1.3 Flap Cover Stopper 37
3.1.4 Exchanging the Gantry Changer Doors 37
3.2 Electrical System 39
3.2.1 Electrical Checks 39
3.2.2 Measuring Voltages at the Power Supply Unit 39
3.2.3 Checking the Input Voltage at the Inrush Current Limitation Board (A1) 41
3.2.4 Checking the Input Voltage on the Transformer Module 42
3.2.5 Replacing the AC/DC Converter (PS1) 25V [03055232-xx] 43
3.2.6 Replacing the Inrush Current Limitation Board Transformer (A1) [03066830-xx] 44
3.2.7 Replacing the Inrush Current Limitation Board Servo (A1) [03058951-xx] 45
3.2.8 Replacing the Rectifier Board (A7) [03069283-xx] 46
3.2.9 Replacing the Load Add Circuit (A6) [03094585-xx] 47
3.2.10 Replacing the AC/DC Converter (PS2) 42V [03052547-xx] 48
3.2.11 Replacing the Motor Circuit Breaker with Motor Protection Tripping Unit 49
3.2.12 Replacing the Protective Motor Switch PKZ2 [00342494-xx] 50
3.2.13 Replacing the Motor Protection Release Block (PKZ2) 52
3.2.14 Replacing the Motor Circuit Breaker PKE32/XTU-32 [03098183-xx] 55
3.2.14.1 Adjustment of the Motor Protection Switch PKE32 [03098183-xx] 60
3.2.15 Replacing the Shunt Release A-PKZ0 24VDC [03102397-xx] 61
3.2.16 Replacing the Cover Switch [03055263-xx] 62
3.2.17 Replacing the Cover Fan [03094598-xx] 63
3.2.18 Indicator Lamp and Light Elements 65
3.2.18.1 Replacing the Indicator Lamp (Variant 1) 65
3.2.18.2 Replacing the Indicator Lamp (Variant 2) 66
3.2.18.3 Replacing the Light Elements in the Indicator Lamp 67
3.3 Control 68
3.3.1 Replacing the Video Multiplexer Splitter / VGA Splitter Cable (Machine Nos.: Kxxx/
Lxxx/Mxxx only)
68
3.3.2 Replacing the I/O Control Unit [03116049-xx] 70
3.3.3 Replacing the Control Computer BoxPC 72
3.3.4 Replacing the CAN Card [03079973-xx] (Machine Nos.: Kxxx, Lxxx and Mxxx only) 75
3.3.5 Replacing the Hotlink Interface Card [03052135-xx] 76
3.3.6 Replacing the LAN Card [03112190-xx] 78
3.3.7 Replacing the RAM in the BoxPC 80
3.3.8 Replacing the CAN Switch [03083844-xx] 82
3.4 Gantries 84
3.4.1 Replacing the Gantry Assembly [03061618-xx] 84
3.4.2 Replacing the X Axis Incremental Encoder [03066858-xx] 85
3.4.3 Replacing the Y Axis Incremental Encoder [03052657-xx] 86
3.4.4 Replacing the Gantry InterfaceX [03065078‑xx] 88
3.4.5 Replacing the Gantry InterfaceY [03065335‑xx] 90
3.4.6 Replacing the Sensor Interface [03060962-xx] 91
3.4.7 Replacing the Head Interface [03055072-xx] 92
3.4.8 Replacing the Power Cube Module on the Head Interface 93
3.4.9 Replacing the Vision Board Spread Spectrum HCU [03067289-xx] 94