00196497-07_SM_SXDX12_en - 第7页

Contents Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 7 3.12.1 Rep lacing the N ozzle Change r [0310364 9-xx] 245 3.12.2 Nozzle Change r Control Board 246 3.12.3 Rep lacing the C ontrol Boa rd Cable NC Valve [00334212-xx]…

100%1 / 334
Contents
6 Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02
3.6.6 Clamping plate 170
3.6.6.1 Replacing the Clamping Plate 170
3.6.6.2 Replacing the Compression Spring on the Clamping Plate [00364715-xx] 171
3.6.6.3 Replacing the Sliding Strips and Sliding Carriage 171
3.6.6.4 Replacing the Clamping Plate Guides 173
3.6.7 Stoppers and Sensors 174
3.6.7.1 Replacing the Stopper (Stopper on the Conveyor Side) [03081405-xx] (FS01) 174
3.6.7.2 Replacing the Stopper (Sensor Rail) [03084034-xx] (FS02) 176
3.6.7.3 Replacing the Sonar Sensor PXS240 [03089004Sxx] 177
3.6.7.4 Replacing the Solenoid Valve (Sensor Rail) [03089866-xx] 179
3.6.8 PCBs 180
3.6.8.1 Replacing the Conveyor Control TSP400 [03060811-xx] 180
3.6.9 Changing Fixed Side Left/Right (EC Only) 181
3.7 Component Trolley SX 185
3.7.1 Replacing the Fixed/Guide Castors 185
3.7.2 Replacing the Insert Feeder [03002898-xx] 186
3.7.3 Replacing the Tension Spring [03010352-xx] 187
3.7.4 Replacing the Locking Latch [03069205-xx] 188
3.7.5 Replacing the Centering Sleeves [03009987-xx] 189
3.7.6 Replacing the Circuit Breaker Actuator (Schmersal) [03110183-xx] 190
3.8 Docking Station for SX Component Trolley 191
3.8.1 Replacing the FCU 191
3.8.2 Replacing the Feeder Unlocking Device 191
3.8.3 Replacing the Power Supply 191
3.9 Manual table 192
3.9.1 Replacing the Guide Profile (Omega Profile) 192
3.9.2 Removing the Back Section of the Manual Table 193
3.9.3 Removing the Front Section of the Manual Table 194
3.9.4 Replacing the Locking Latch [03069205-xx] 196
3.9.5 Replacing the Feeder Control Unit (FCU) 196
3.9.5.1 Operating the Unlocking Hook 198
3.9.6 Replacing the Centering Bar 199
3.9.7 Replacing the Complete Mounting Frame 200
3.9.8 Replacing the Feeder Lock on the Manual Table [03082778-xx]202
3.9.9 Replacing the Used Tape Chute 203
3.9.10 Replacing the Insert Feeder [03002898-xx] 205
3.10 COT insert 206
3.10.1 Replacing the Unlocking Pins [03088220-xx] 206
3.10.2 Replacing the SX1/SX2 Component Trolley Feed Device Assembly [03059353-xx] 207
3.10.2.1 Fitting the Downholder 209
3.10.3 Replacing the Feeder Unlocking Device 60-fold [03057772-xx] 215
3.10.4 Replacing the Slotted Rail [03058008-xx] 216
3.10.5 Replacing the Feeder Control Unit (FCU) [03059666-xx] 217
3.10.6 Replacing the Insert Control [03123949-xx] 218
3.10.7 Replacing the CAN Terminator Board [03046863-xx] (WPC5 feed-in only) 219
3.10.8 Upgrade Kit COT-I-30 CAN Switch for 2nd WPC [03085518-xx] 220
3.10.9 Replacing the Used Tape Channel [03057897-xx] 220
3.10.10 Replacing the Waste Tape Chute 221
3.11 Cutter 223
3.11.1 Replacing the Cutter [03063781Sxx] 223
3.11.2 Replacing the Proximity Switch [03061575] 226
3.11.3 Replacing the Articulated Joint on the Short-Stroke Cylinder [03058685-xx] 228
3.11.4 Replacing the Short-Stroke Cylinder [03058693-xx] 232
3.11.5 Replacing the Cutter Blades 234
3.11.6 Replacing the Elastomeric Spring (Blade Damping) 241
3.11.7 Connector Assignment on the Cutter 244
3.12 Nozzle Changer 245
Contents
Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 7
3.12.1 Replacing the Nozzle Changer [03103649-xx] 245
3.12.2 Nozzle Changer Control Board 246
3.12.3 Replacing the Control Board Cable NC Valve [00334212-xx] 246
3.13 JEDEC Tray Feeder 247
3.14 Vacuum Pump 248
3.14.1 Replacing the Vacuum Pump 248
3.14.2 Replacing the Exhaust Tube [03087599-xx] 248
4 Settings 249
4.1 Measuring Equipment and Tools 249
4.2 Settings on the Basic Machine 249
4.2.1 Setting the Machine Covers 249
4.2.1.1 Overview 249
4.2.1.2 Setting the Cover Guidance 250
4.2.1.3 Checking the Loss Protection 250
4.2.1.4 Setting the Cover Switch 251
4.2.1.5 Setting the Cover Switch Centering Device 252
4.2.1.6 Setting the Actuator 252
4.2.1.7 Setting the Bottom Stop 253
4.2.1.8 Setting the Cover Rollers 254
4.3 Electrical and Control Settings 255
4.3.1 Fuses 255
4.3.2 Setting the Voltage on the AC/DC Converters 255
4.3.3 CAN I/O Module 256
4.3.4 Installing the CAN Card Driver 258
4.3.4.1 Checking the Installed Driver Versions 258
4.3.4.2 Installing the New Driver 259
4.3.5 Setting the DIP Switch on the CAN Switch 261
4.4 Gantry Settings 263
4.4.1 Travel Ranges and Speed Monitoring 263
4.4.2 Anticrash Function 263
4.4.2.1 Anticrash Function - Tasks 263
4.4.2.2 Anticrash Function - Procedure 263
4.4.2.3 Error "Gantry Crash" 263
4.4.2.4 Count Error: 263
4.4.3 Checking Track Signals and Zero Pulse 264
4.4.3.1 Track Signals and Zero Pulse 265
4.4.4 GCU (Up to Machine Nos.: Mxxx) 269
4.4.5 Calibrating the X Axis 270
4.4.6 Calibrating the Y Axis 270
4.5 Nozzle Changer Setting 271
4.5.1 Setting the Nozzle Changer Height (DLM, C&P20, CPP, TH) 271
4.5.2 Setting the Height of the Nozzle Reject Station (DLM, C&P20, CPP) 271
4.5.3 Jumpers on the Nozzle Changer 272
4.6 Conveyor Settings 274
4.6.1 Belt Tension 274
4.6.1.1 Setting the Tension of the Conveyor Drive Toothed Belt 274
4.6.1.2 Setting the Tension of the Conveyor Toothed Belt 275
4.6.1.3 Setting the Tension of the Width Adjustment Toothed Belt 276
4.6.1.4 Calculating the Belt Tension 277
4.6.2 Teaching the Sonar Sensor 278
4.6.3 Setting the Fixed Conveyor Side 280
4.6.3.1 Setting the Fixed Conveyor Side on Single Conveyors 280
4.6.3.2 Setting the Fixed Conveyor Side on Dual Conveyors 281
4.6.3.3 Conveyor Sides - Settings 282
4.6.4 Setting the Parallelism of the Conveyor Sides 283
Contents
8 Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02
4.6.4.1 Setting the Parallelism of the Adjustment Unit 283
4.6.4.2 Setting the Parallelism of the Dual Conveyor Sides 285
4.6.5 Calibrating the Motors in the Conveyor 287
4.6.6 Conveyor Width Calibration 288
4.6.7 Board Clamping 289
4.6.7.1 Setting the Board Clamping (Actuator) 289
4.6.8 Lifting Table 290
4.6.8.1 Setting the Parallelism and Height of the Lifting Table Plate 290
4.7 Settings on the Cutter 291
4.7.1 Times for Setting the Throttle on the Cutter (From SW707.1)291
4.8 Settings on the Component Trolley 292
4.8.1 Setting the Changeover Table Height 292
4.8.1.1 Adjusting the Changeover Table to the Board Transport Height 292
4.8.1.2 Adjusting the Changeover Table Height to the Machine 292
4.9 Other Settings 293
4.9.1 Firmware Download (SW 70x) 293
4.9.2 Calibration 294
4.9.2.1 Calibrating the Heads and Cameras (SW60x) 294
4.9.2.2 Calibrating the Heads and Cameras (SW70x) 295
4.9.2.3 Calibration Procedure 295
4.9.3 Setting the Nozzle Reject and Station Height 296
4.9.4 DIP Switch for Camera Types 25 and 33 297
5 Description of the Circuit Boards 299
5.1 Electrics and Control 299
5.1.1 CAN switch [03083844-xx] 299
5.1.2 GCU/MGCU 301
5.1.2.1 Control module GCU-CM [03060951-xx] 301
5.1.2.2 Diagnosis interface [03075813-xx] 302
5.1.3 I/O control unit [03116049-xx] 303
5.1.4 Fuse Connection Board 309
5.1.5 Inrush Current Limitation Board Transformer (A1) [03066830-xx] 310
5.2 Gantry 311
5.2.1 Head Interface C700B [03055072-xx] 311
5.2.2 Vision board spread spectrum HCU1 [03067289-xx] 314
5.2.3 Sensor module X axis [03068500-xx] 316
5.2.4 Sensor module Y axis [03064608-xx] 316
5.2.5 Base adapter 317
5.2.5.1 Base adapter C&P [03055516-xx] 317
5.2.5.2 Base adapter TWIN [03055517-xx] 319
5.2.6 Vision hotlink adapter [03050555-xx] 320
5.3 Conveyor 321
5.3.1 TSP400 [03057341-xx] 321
5.3.2 TSP400E [03057342-xx] 325
5.4 COT insert 326
5.4.1 Insert control [03079305-xx] 326
5.4.2 Connecting assy FCU [03059783-xx] 326
5.4.3 CAN bus terminator for CO table [03046863-xx] 328
5.5 Nozzle Changers 329
5.5.1 NC main board CPx [03069324-xx] 329
5.5.2 Nozzle Changer Main Board C&P20P [03107652-xx] 330
5.6 Stationary cameras 331
5.6.1 Vision LED driver VLT 33 [03039244-xx] 331