00196497-07_SM_SXDX12_en - 第8页

Contents 8 Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 4.6.4.1 Setting the Parallelis m of the Adjus tment Unit 283 4.6.4.2 Setting the Parallelism of the Dual Conve yor Sides 285 4.6.5 Calibrating the Moto rs in the Con…

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Contents
Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 7
3.12.1 Replacing the Nozzle Changer [03103649-xx] 245
3.12.2 Nozzle Changer Control Board 246
3.12.3 Replacing the Control Board Cable NC Valve [00334212-xx] 246
3.13 JEDEC Tray Feeder 247
3.14 Vacuum Pump 248
3.14.1 Replacing the Vacuum Pump 248
3.14.2 Replacing the Exhaust Tube [03087599-xx] 248
4 Settings 249
4.1 Measuring Equipment and Tools 249
4.2 Settings on the Basic Machine 249
4.2.1 Setting the Machine Covers 249
4.2.1.1 Overview 249
4.2.1.2 Setting the Cover Guidance 250
4.2.1.3 Checking the Loss Protection 250
4.2.1.4 Setting the Cover Switch 251
4.2.1.5 Setting the Cover Switch Centering Device 252
4.2.1.6 Setting the Actuator 252
4.2.1.7 Setting the Bottom Stop 253
4.2.1.8 Setting the Cover Rollers 254
4.3 Electrical and Control Settings 255
4.3.1 Fuses 255
4.3.2 Setting the Voltage on the AC/DC Converters 255
4.3.3 CAN I/O Module 256
4.3.4 Installing the CAN Card Driver 258
4.3.4.1 Checking the Installed Driver Versions 258
4.3.4.2 Installing the New Driver 259
4.3.5 Setting the DIP Switch on the CAN Switch 261
4.4 Gantry Settings 263
4.4.1 Travel Ranges and Speed Monitoring 263
4.4.2 Anticrash Function 263
4.4.2.1 Anticrash Function - Tasks 263
4.4.2.2 Anticrash Function - Procedure 263
4.4.2.3 Error "Gantry Crash" 263
4.4.2.4 Count Error: 263
4.4.3 Checking Track Signals and Zero Pulse 264
4.4.3.1 Track Signals and Zero Pulse 265
4.4.4 GCU (Up to Machine Nos.: Mxxx) 269
4.4.5 Calibrating the X Axis 270
4.4.6 Calibrating the Y Axis 270
4.5 Nozzle Changer Setting 271
4.5.1 Setting the Nozzle Changer Height (DLM, C&P20, CPP, TH) 271
4.5.2 Setting the Height of the Nozzle Reject Station (DLM, C&P20, CPP) 271
4.5.3 Jumpers on the Nozzle Changer 272
4.6 Conveyor Settings 274
4.6.1 Belt Tension 274
4.6.1.1 Setting the Tension of the Conveyor Drive Toothed Belt 274
4.6.1.2 Setting the Tension of the Conveyor Toothed Belt 275
4.6.1.3 Setting the Tension of the Width Adjustment Toothed Belt 276
4.6.1.4 Calculating the Belt Tension 277
4.6.2 Teaching the Sonar Sensor 278
4.6.3 Setting the Fixed Conveyor Side 280
4.6.3.1 Setting the Fixed Conveyor Side on Single Conveyors 280
4.6.3.2 Setting the Fixed Conveyor Side on Dual Conveyors 281
4.6.3.3 Conveyor Sides - Settings 282
4.6.4 Setting the Parallelism of the Conveyor Sides 283
Contents
8 Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02
4.6.4.1 Setting the Parallelism of the Adjustment Unit 283
4.6.4.2 Setting the Parallelism of the Dual Conveyor Sides 285
4.6.5 Calibrating the Motors in the Conveyor 287
4.6.6 Conveyor Width Calibration 288
4.6.7 Board Clamping 289
4.6.7.1 Setting the Board Clamping (Actuator) 289
4.6.8 Lifting Table 290
4.6.8.1 Setting the Parallelism and Height of the Lifting Table Plate 290
4.7 Settings on the Cutter 291
4.7.1 Times for Setting the Throttle on the Cutter (From SW707.1)291
4.8 Settings on the Component Trolley 292
4.8.1 Setting the Changeover Table Height 292
4.8.1.1 Adjusting the Changeover Table to the Board Transport Height 292
4.8.1.2 Adjusting the Changeover Table Height to the Machine 292
4.9 Other Settings 293
4.9.1 Firmware Download (SW 70x) 293
4.9.2 Calibration 294
4.9.2.1 Calibrating the Heads and Cameras (SW60x) 294
4.9.2.2 Calibrating the Heads and Cameras (SW70x) 295
4.9.2.3 Calibration Procedure 295
4.9.3 Setting the Nozzle Reject and Station Height 296
4.9.4 DIP Switch for Camera Types 25 and 33 297
5 Description of the Circuit Boards 299
5.1 Electrics and Control 299
5.1.1 CAN switch [03083844-xx] 299
5.1.2 GCU/MGCU 301
5.1.2.1 Control module GCU-CM [03060951-xx] 301
5.1.2.2 Diagnosis interface [03075813-xx] 302
5.1.3 I/O control unit [03116049-xx] 303
5.1.4 Fuse Connection Board 309
5.1.5 Inrush Current Limitation Board Transformer (A1) [03066830-xx] 310
5.2 Gantry 311
5.2.1 Head Interface C700B [03055072-xx] 311
5.2.2 Vision board spread spectrum HCU1 [03067289-xx] 314
5.2.3 Sensor module X axis [03068500-xx] 316
5.2.4 Sensor module Y axis [03064608-xx] 316
5.2.5 Base adapter 317
5.2.5.1 Base adapter C&P [03055516-xx] 317
5.2.5.2 Base adapter TWIN [03055517-xx] 319
5.2.6 Vision hotlink adapter [03050555-xx] 320
5.3 Conveyor 321
5.3.1 TSP400 [03057341-xx] 321
5.3.2 TSP400E [03057342-xx] 325
5.4 COT insert 326
5.4.1 Insert control [03079305-xx] 326
5.4.2 Connecting assy FCU [03059783-xx] 326
5.4.3 CAN bus terminator for CO table [03046863-xx] 328
5.5 Nozzle Changers 329
5.5.1 NC main board CPx [03069324-xx] 329
5.5.2 Nozzle Changer Main Board C&P20P [03107652-xx] 330
5.6 Stationary cameras 331
5.6.1 Vision LED driver VLT 33 [03039244-xx] 331
Introduction
1.1.1 Conventions for the use of safety instructions Safety Instructions
Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 9
1
1 Introduction
Introduction
This service guide is a manual or reference work for performing service work on the SIPLACE® SX1/
SX2/DX1/DX2 placement machines.
For additional information, please also observe the instructions for the individual placement heads,
where necessary.
1.1
1.1 Safety Instructions
Safety Instructions
Nonobservance of these safety instructions may cause injury to personnel and damage to the machine
1.1.1
1.1.1 Conventions for the use of safety instructions
Conventions for the use of safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid dam-
age to equipment. These notes are highlighted by warning triangles and are indicated as follows accord-
ing to the level of risk:
DANGER
Nonobservance of these safety instructions may cause injury to personnel and damage to the
machine!
► Please observe the safety instructions in the user manual of the relevant machine for all
work!
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam-
age to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam-
age to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property may
occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indicates
a part of the manual that requires particular attention.