00196497-07_SM_SXDX12_en - 第9页

Introduction 1.1.1 Conventions for the use of safety instructions Safety Instructions Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 9 1 1 I n t r o d u c t io n Introduction This service guide is a manual or reference work…

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Contents
8 Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02
4.6.4.1 Setting the Parallelism of the Adjustment Unit 283
4.6.4.2 Setting the Parallelism of the Dual Conveyor Sides 285
4.6.5 Calibrating the Motors in the Conveyor 287
4.6.6 Conveyor Width Calibration 288
4.6.7 Board Clamping 289
4.6.7.1 Setting the Board Clamping (Actuator) 289
4.6.8 Lifting Table 290
4.6.8.1 Setting the Parallelism and Height of the Lifting Table Plate 290
4.7 Settings on the Cutter 291
4.7.1 Times for Setting the Throttle on the Cutter (From SW707.1)291
4.8 Settings on the Component Trolley 292
4.8.1 Setting the Changeover Table Height 292
4.8.1.1 Adjusting the Changeover Table to the Board Transport Height 292
4.8.1.2 Adjusting the Changeover Table Height to the Machine 292
4.9 Other Settings 293
4.9.1 Firmware Download (SW 70x) 293
4.9.2 Calibration 294
4.9.2.1 Calibrating the Heads and Cameras (SW60x) 294
4.9.2.2 Calibrating the Heads and Cameras (SW70x) 295
4.9.2.3 Calibration Procedure 295
4.9.3 Setting the Nozzle Reject and Station Height 296
4.9.4 DIP Switch for Camera Types 25 and 33 297
5 Description of the Circuit Boards 299
5.1 Electrics and Control 299
5.1.1 CAN switch [03083844-xx] 299
5.1.2 GCU/MGCU 301
5.1.2.1 Control module GCU-CM [03060951-xx] 301
5.1.2.2 Diagnosis interface [03075813-xx] 302
5.1.3 I/O control unit [03116049-xx] 303
5.1.4 Fuse Connection Board 309
5.1.5 Inrush Current Limitation Board Transformer (A1) [03066830-xx] 310
5.2 Gantry 311
5.2.1 Head Interface C700B [03055072-xx] 311
5.2.2 Vision board spread spectrum HCU1 [03067289-xx] 314
5.2.3 Sensor module X axis [03068500-xx] 316
5.2.4 Sensor module Y axis [03064608-xx] 316
5.2.5 Base adapter 317
5.2.5.1 Base adapter C&P [03055516-xx] 317
5.2.5.2 Base adapter TWIN [03055517-xx] 319
5.2.6 Vision hotlink adapter [03050555-xx] 320
5.3 Conveyor 321
5.3.1 TSP400 [03057341-xx] 321
5.3.2 TSP400E [03057342-xx] 325
5.4 COT insert 326
5.4.1 Insert control [03079305-xx] 326
5.4.2 Connecting assy FCU [03059783-xx] 326
5.4.3 CAN bus terminator for CO table [03046863-xx] 328
5.5 Nozzle Changers 329
5.5.1 NC main board CPx [03069324-xx] 329
5.5.2 Nozzle Changer Main Board C&P20P [03107652-xx] 330
5.6 Stationary cameras 331
5.6.1 Vision LED driver VLT 33 [03039244-xx] 331
Introduction
1.1.1 Conventions for the use of safety instructions Safety Instructions
Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 9
1
1 Introduction
Introduction
This service guide is a manual or reference work for performing service work on the SIPLACE® SX1/
SX2/DX1/DX2 placement machines.
For additional information, please also observe the instructions for the individual placement heads,
where necessary.
1.1
1.1 Safety Instructions
Safety Instructions
Nonobservance of these safety instructions may cause injury to personnel and damage to the machine
1.1.1
1.1.1 Conventions for the use of safety instructions
Conventions for the use of safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid dam-
age to equipment. These notes are highlighted by warning triangles and are indicated as follows accord-
ing to the level of risk:
DANGER
Nonobservance of these safety instructions may cause injury to personnel and damage to the
machine!
► Please observe the safety instructions in the user manual of the relevant machine for all
work!
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam-
age to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam-
age to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property may
occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indicates
a part of the manual that requires particular attention.
Introduction
Safety Instructions 1.1.2 Safety Instructions for Working with Strong Magnetic Fields
10 Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02
1.1.2
1.1.2 Safety Instructions for Working with Strong Magnetic Fields
Safety Instructions for Working with Strong Magnetic Fields
Strong permanent magnet fields
Danger of crushing
Strong permanent magnet fields
1.1.3
1.1.3 Safety Instructions for the Power Supply
Safety Instructions for the Power Supply
Safety instructions fragment power supply - all machines without X module i.e. all machines except for SX12V2 from N001 and X-series S from H001
▪ This means that some parts of the system carry potentially lethal voltages - even when switched off
at the main power switch.
▪ Incorrect handling of the placement system can therefore result in fatal injuries, severe injuries or
considerable damage to equipment.
▪ Measurements and maintenance work must always be carried out by appropriately qualified person-
nel.
▪ Always follow the applicable accident prevention and DIN regulations (particularly DIN EN 60 204,
part 1) or the regulations specific to your country.
▪ Before starting any maintenance work, switch the machine off at the main switch and disconnect it
from the main power supply.
▪ Always secure the machine against unauthorized reactivation. If these instructions are not followed,
you may be able to touch live parts, which could result in fatal or severe injuries.
Maintaining, Installing or Removing Assemblies
► End all placement operations on the machine.
► Shut down the Windows operating system correctly, otherwise problems may occur when restarting
or data may be lost.
► Switch the machine off at the main switch.
► Disconnect the machine from the main power supply.
► Switch off the machine and attach warnings signs to indicate that service work is in progress.
DANGER
Strong permanent magnet fields
Fatal hazard: persons with active implants (e.g. pacemakers, defibrillators, insulin pumps etc.)
are at risk from strong permanent magnetic fields inside the machine.
Persons at risk should avoid the immediate vicinity of the machine.
CAUTION
Danger of crushing
Danger of crushing for persons with passive metal implants (e.g. plates, screws).
► Do not reach or lean over into the machine when the protective covers are open.
► Do not bring any metal objects into the hazard area.
CAUTION
Strong permanent magnet fields
There is a risk that the strong magnetic fields could corrupt data on data media or check cards.
► Keep sensitive data supports away from the permanent magnets.
DANGER
Hazardous Voltages!
The machine is supplied with 3 x 400 V~ (or 3 x 204 V~ / 3 x 220 V~ / 3 x 230 V~ / 3 x 380 V~
/ 3 x 415 V~) ± 5 %, 50/60 Hz mains voltages.
► Observe the safety instructions in the user manual during all service work!
► Before you start working on the power supply, check it for absence of voltage and observe
the waiting times!