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1 Introduction 1.3 Other Instructions Assembly Instructions E by SIPLACE SST25 Camera Option 03/2018 9 Testing Service personnel may test circuits by energizing them briefly without suspending the Lock Out / Tag Out Proc…

1 Introduction

1.2 Preparatory Work...

8 Assembly Instructions E by SIPLACE SST25 Camera Option 03/2018

Description

Whenever it becomes necessary to isolate, control and release energy, the following procedure is

to be followed.

► Notify affected employees.

► Switch off the machine and all additional devices. Carry out all normal stopping procedures:

ð Press the STOP button.

ð Shut down the station computer.

ð Switch the machine off at the main switch.

► Isolate the machine from all its energy sources:

ð Shut off the compressed air supply.

ð Shut off the main power supply.

► Lock out the machine.

ð Attach a lock wherever possible (e.g. to the main power switch or the motor contactor).

Fig.2: Lock on main power switch

Example

► Alternative: attaching warning signs

If a machine can be locked, it must be. However, there are situations where energy isolating

devices cannot accommodate locks. In these cases, the energy isolating devices must be

tagged to warn employees that the machine is de-energized for servicing. The tag or label

must be securely fastened, it must be placed in a position visible to all and it may only be re-

moved by the person who attached it.

► Release of stored energy:

Stored energy in the compressed air supply or electrical energy in electrolytic capacitors must

be released by appropriate means.

ð After switching off the machine, wait until the voltages and the compressed air have dis-

charged, so that work can be performed without any risk.

► Testing the lock out:

The lock can be easily tested by pressing the START button.

► The following steps must be taken to restore the machine to operation.

► Check the working area. Authorized employees should remove all of their tools and reinstall

all safety features.

► Notify all affected employees.

► Before removing even one lock or tag, inform all workers in the affected area that the machine

is going to be restarted.

► Remove locks/tags

► Every authorized employee must remove his own lock and shut it away.

► Turn the machine on. Make sure that authorized staff check the equipment in operation to en-

sure that repairs were performed correctly

1 Introduction

1.3 Other Instructions

Assembly Instructions E by SIPLACE SST25 Camera Option 03/2018 9

Testing

Service personnel may test circuits by energizing them briefly without suspending the Lock Out /

Tag Out Procedure. This may only be done when no other work is being performed by any other

person on the equipment being tested.

It is extremely important that all remote START switches be tagged with the "Do Not Operate" tag

to prevent inadvertent operation of the equipment during these periods.

Responsibilities

●

It shall be the responsibility of the maintenance and service personnel to make sure this pro-

cedure is adhered to.

●

It shall be the responsibility of the maintenance and service personnel's immediate supervisor

to instruct his personnel on this procedure.

●

It shall be the responsibility of the Safety Officer with assistance from the Safety Committee,

Health Service Department, and the various managers and vice-presidents to administer the

Lock Out / Tag Out Procedure.

1.3 Other Instructions

1.3.1 Environmentally-Friendly Disposal of Materials and Components

Our products are manufactured using only materials and parts that can be easily separated and

disposed of in an environmentally-friendly way.

NOTICE

Observe the applicable regulations

The company operating the system has sole responsibility for the proper, environmentally-

friendly disposal of machines, working materials, consumables and wear parts.

► Please observe your national statutory provisions for waste disposal and environ-

mental protection.

1.3.2 Use of Original Accessories and Spare Parts

Only use original spare parts and authorized accessories. The use of other parts will affect safety

and will invalidate the liability for any consequential damage.

1.3.3 ESD Guidelines

1.3.3.1 What does ESD mean?

Almost all of the modules in use today are equipped with highly integrated Metal-Oxide-Semicon-

ductor (MOS) blocks and components. The manufacturing techniques used mean that these elec-

tronic components are extremely sensitive to overvoltage and thus to electrostatic discharge.

The abbreviation for such modules is 'ESD' (Electrostatic Sensitive Device).

’ESD’ is used internationally. The following symbol on cabinet rating plates,

racks or packaging indicates that components which are sensitive to electro-

static discharge have been used and thus that the modules concerned are also

touch-sensitive.

ESDs can be destroyed by voltages and power levels that are far below the level that can be per-

ceived by humans. Such voltages occur if a person touches a component or module without

earthing themselves. Components that are exposed to such overvoltage do not generally appear

to be defective immediately - incorrect behavior starts after the component or module has been in

operation for some time.

1.3.3.2 Important Measures to Protect Against Static Charging

► Most plastics can easily become charged and must therefore be kept away from at-risk com-

ponents.

1 Introduction

1.3 Other Instructions

10 Assembly Instructions E by SIPLACE SST25 Camera Option 03/2018

► Always ensure that people, the workplace and packaging are safely earthed when handling

electrostatic sensitive components.

1.3.3.3 Handling ESD Modules

Do not touch electronic modules unless it is absolutely essential to do so in order to carry out other

work. If it is necessary, make sure that you do not touch the pins or printed conductors when you

pick up flat modules.

Do not touch components unless:

●

You are constantly earthed by an ESD wrist strap or

●

You are wearing ESD shoes or ESD shoe earthing strips on an ESD floor.

Always discharge yourself before you touch an electronic module. To do this, simply touch a con-

ductive and earthed object immediately before you touch the module (such as unpainted parts of a

switch cabinet, a water pipe, etc.).

Do not allow modules with chargeable and highly insulating materials to touch one another, e.g.

plastic films, insulating table surfaces or items of clothing made from synthetic fibers.

Always place the modules on a conductive surface (table with an ESD coating, conductive ESD

foam, ESD bag or container).

Do not move the assemblies near to data view devices, monitors or television units. Keep a min-

imum distance of 10 cm to monitors.

1.3.3.4 Measurements and Modifications to ESD Modules

Do not take measurements on the modules unless the following conditions are fulfilled:

●

The measuring device is earthed (e.g. via PE conductors) or

●

You discharge the measuring head just before taking measurements with a potential-free

measuring device (e.g. by touching an unpainted metal part of the controller casing).

► Always use an earthed soldering iron if you carry out any soldering work.

1.3.3.5 Dispatching ESD Modules

► Always store modules and components in conductive packaging (e.g. metalized plastic bags

or metal sleeves) and dispatch them in conductive packaging.

► If the packaging is not conductive, place the modules in a conductive envelope before pack-

aging. Use conductive expanded rubber, ESD bags, domestic aluminium foil or paper, for ex-

ample. NEVER use plastic bags or film.

► If the module has integral batteries, ensure that the conductive packaging does not touch or

short-circuit the battery terminals and, if necessary, first cover the terminals with insulating

tape or material.

1.3.4 Validity of Document

This document is valid for the following machine types:

●

EbySIPLACE series

The work described in this manual is divided into modules and is largely identical for all machine

types:

●

If the work required for specific machines differs from the standard procedure, this will be in-

dicated with reference to the machine number, series and delivery state.

●

Illustrations are only shown as examples, for example, the illustration of a specific machine

type or a machine with different paint finish does not imply that the information following the il-

lustration only applies to the shown machine type.

Please read the circuit diagram folder for any electrical checks.