CP43操作手册.pdf.pdf - 第28页
Chapter 3 Starting and Shutting Down Part 1 V alid Proper data must be transmitted to the FCP IV -3. If invalid Proper data is transmitted, the pr ogram check will not function normally and errors will occur during pr og…
Part 1 Chapter 3 Starting and Shutting Down
3.1.2 Reset-Start
The contents of the FCP IV-3’s memory have to be cleared
whenever the machine’s memory card and ROM chips are replaced
to upgrade the software. It may also be necessary to clear the
memory of erroneous data should the FCP IV-3 begin to operate
abnormally.
All Status data, Proper data and production programs are deleted
from the memory of the FCP IV-3 when the reset-start operation is
carried out. Therefore, this data has to be transmitted from the
MCS 30 to the FCP IV-3 again. Remember to restart the machine
after transmitting the Proper data from the computer.
Use the following procedure to reset-start the FCP IV-3.
(1) Boot up the MCS 30 computer. This computer compiles
production information transmitted from the
FCP IV-3 in Off Line mode.
(2) Set the circuit breaker.
The FCP IV-3’s main circuit breaker must be set to the ON
position before the FCP IV-3 can be turned on.
(3) Turn on the power.
While pressing the [RESET] button, press the [POWER ON]
button. When “Memory Backup NG” appears on the display
screen the [RESET] button may be released.
(4) Release the [EMERGENCY STOP] button.
If the [EMERGENCY STOP] button has been pressed, the 200 V
power will not come on when the operator presses
[POWER ON]. Be sure to release the [EMERGENCY STOP]
button if it has been pressed.
(5) Transmit the Status data.
Transmit the correct Status data from the MCS 30 computer.
Note: For information concerning the meaning of Status data
values please refer to Chapter 4, Section 2 of the MCS/2H
Operation Manual.
(6) Transmit the Proper data.
Transmit the Proper data from the MCS 30 computer to the FCP
IV-3. Note that the Proper data can be sent either before or
after zero setting is done provided that the Proper data is
transmitted before any command function keys are pressed.
1 – 14
Version 4.0
FCP IV-3 Operation
Chapter 3 Starting and Shutting DownPart 1
Valid Proper data must be transmitted to the FCP IV-3. If
invalid Proper data is transmitted, the program check will not
function normally and errors will occur during program
transmission.
(7) Transmit the program.
Transmit the program from the MCS 30 computer to the FCP
IV-3.
Note: For information on creating programs, refer to the MCS/2H
Operation Manual.
(8) Cut the power, and then restart the machine.
Even though the power has been cut, the Status data, Proper
data and program will remain in the machine.
After this, continue with normal operation.
3.1.3 I/O Check Start
This subsection explains how to enter the I/O check mode.
Press the [F1] function key and hold it down while pressing the
[POWER ON] button. This will bring the machine directly into I/O
Check Mode. For further information on I/O check operation, refer
to Part 3, FCP IV-3 Commands.
Note: When I/O check start is used to start the FCP IV-3, the 200V
power does not come on. When the operator has completed I/O
check and presses the [RETURN] function key, the 200V power
will come on and the machine will be ready for zero setting.
3.1.4 Trace List Printout
If a problem occurs on the machine, having data from the machine
that explains the conditions under which the problem occurred can
help Fuji to find and eliminate the cause. A trace list is raw data
from the machine for this purpose.
To print out a trace list, follow the below procedure.
(1) Stop the machine as soon as possible after the trouble has
occurred. Do not press function keys or continue to operate
the machine as this may cause the source of the problem not
to appear in the printed trace list.
1 – 15
Version 4.0
FCP IV-3 Operation
Part 1 Chapter 3 Starting and Shutting Down
(2) With the machine's power off, attach the printer cable from
the MCS printer to the lowest of the three connectors (marked
"Parallel I/O") on the machine CPU board.(3) While
holding down the [CYCLE STOP] button, press the [POWER
ON] button. Release the [CYCLE STOP] button after the
printer starts printing. After the printer has finished printing,
the machine can be operated as normal.
3.2 Shutting Down
When shutting down the power, use the following procedure.
(1) Turn off the 200V power.
Press the [EMERGENCY STOP] button. When shutting down in the
course of production, first press the [CYCLE STOP] button to halt
automatic operation before pressing the [EMERGENCY STOP] button.
(2) Turn off the main power.
Press the [POWER OFF] button on the operation panel to turn off the
power supply.
(3) Turn off the circuit breaker.
Turn off the power at the main circuit breaker if the machine is to be
left unused for a long period of time or if work is to be carried out on
the servo box or control box.
Note: If the power is cut while parts are being picked, the parts will drop off
the nozzles, and during the next production run, vision processing
will not work properly. Therefore, before shutting down the machine,
press the [DUMP PARTS] command function key. The remaining
parts will be placed before the board is unloaded.
1 – 16
Version 4.0
FCP IV-3 Operation