00196602-05_SM_SIPLACE_X-Feeder_EN - 第10页
2 General 2.3 Equipment Required 10 Service Manual SIPLACE X-Feeder 4 - 88 mm 11/2017 2.3 Equipment Required Tools You need the following tools to remove and fasten the spare parts described in this manual: Torque screwd…
2 General
2.1 Requirements
Service Manual SIPLACE X-Feeder 4 - 88 mm 11/2017 9
2 General
X Feeder Care is a package of tools, testing equipment and documents, such as manuals, de-
signed to help your service staff independently perform inspection and cleaning work, plus the most
frequent repair tasks to X feeder modules.
X Feeder Care is used in the production and maintenance environment (repair shop). Furthermore,
the X Feeder Test Station can be used, for example, at the pre-setup unit (setup area), to rapidly
check the functionality of feeders e.g. before these are stored away.
The areas in which the X Feeder Test Station and the tools provided with it are used are ESD-com-
patible. This ensures that neither that equipment itself or the components in the feeder are at risk.
The X Feeder Care [00140113-01] product consists of:
●
X Feeder Test Station [03076685-xx]
●
Job Guide "X Feeder Test Station" (German [00196352‑xx], English [00196353‑xx]
Other languages on request.
●
Job Guide "X Feeder Inspection and Maintenance" (German [00196358-xx], English
[00196359‑xx]
Other languages on request.
●
Service manual "X Feeder Care for X Feeders" (German [00196601‑xx], English
[00196602‑xx])
●
X Feeder Care tools (included in package and not available for individual order)
The X Feeder Care processes differ as follows:
●
Inspection
Tasks to check and assess the current state of the feeder modules
●
Service
Regular tasks as detailed in the service manual for inspection and cleaning, lubrication and
replacement of consumables and wear parts.
●
Repair
Tasks, for resetting defective feeders back to their original, functional state
NOTICE
Area of application
The tasks described in this manual apply for the following areas:
- X feeder modules 4-88mm with function status 4 or higher.
. X feeder modules with function state 3 and lower need to be sent to the manufacturer for
repairs.
2.1 Requirements
To correctly repair X feeder modules, you require an ESD-compatible workplace with a stable, level
and clean surface.
2.2 Warranty
CAUTION
Observe the clauses in the warranty agreements for your feeder.
On the bottom right side of the tape drive, you will find a warranty seal. If you still have a
valid warranty claim for the feeder module, this will be violated if you break the warranty
seal.
2 General
2.3 Equipment Required
10 Service Manual SIPLACE X-Feeder 4 - 88 mm 11/2017
2.3 Equipment Required
Tools
You need the following tools to remove and fasten the spare parts described in this manual:
Torque screwdriver Phillips inter-
changeable bit
Interchangeable
bit for slotted-
head screws
Interchangeable
bit for hexagon
screws
size 2
TORX
interchangeable
bit
size T8
0.2 Nm X
0.35 Nm X
0.6 Nm X X X
0.9 Nm X
CAUTION
Observe the torque
The torque screwdriver and interchangeable bits are delivered separately.
Make sure that the bits are assigned correctly during assembly work.
●
Flat-bladed (slotted) screwdriver size 1
●
Phillips screwdriver
●
Allen key size 3
●
Tweezers
●
Split pin punch size 1.4
●
Circlip pliers for outer rings 3-10 mm
●
Long clamping wrench item no. 03076659-xx
●
Sliding foil remover item no. 03075421-xx
●
Gauge for tape drive motor /X12-16 V2, item no. 03085120-xx
●
Gauge for foil disposal motor /X12-16 V2, item no. 03085119-xx
Consumables
●
Polylub GLY 801 (grease)
●
Ethanol
●
Double-sided adhesive tape
2.4 Safety Instructions
CAUTION
Observe the ESD regulations!
When working on the feeder module, pay attention to ESD safety.
Before you open the side cover, make sure you are wearing the ESD protection wristband,
to prevent damage to the highly sensitive boards inside the feeder.
3 X-Feeder Test Station
Service Manual SIPLACE X-Feeder 4 - 88 mm 11/2017 11
3 X-Feeder Test Station
The X Feeder Test Station [03076685-xx],consists of an X Feeder Testbox and a Single Slot EDIF
(SSE) with base plate, on which the relevant X feeder modules are placed for checking. The SSE is
connected to the X Feeder Testbox via a CAN cable and is supplied with power via a power pack.
The X Feeder Testbox can be used to test the following feeder modules:
●
X Feeder 4-88mm
●
SmartFeeder 2x8mmX
●
SmartFeeder 4-16mmX
The X Feeder Testbox has the following functions:
●
Checking the feeder module (test)
The X Feeder Testbox checks the following in one run:
– Whether the feeder has stored an error.
If this is the case, the test will be terminated and the corresponding error number will be
shown on the display. Reset the error and then restart the test.
The documentation supplied includes detailed instructions about how to reset the relevant
error.
– The functionality of the foil rocker
– The functionality of the tape drive
– The functionality of the foil disposal drive
●
Reference run (X feeder modules only)
●
Resetting the service counter (SmartFeeders only)
●
Updating firmware of the feeder module
●
Downloading the feeder module log file
NOTICE
Background illumination
To protect the background illumination and the display of the X Feeder Care Testbox, the
display and the lighting are switched off if the device is not used for more than 15 minutes.
To switch the display and lighting back on, turn or press the knob on the X Feeder Testbox.
The currently active function of this knob will not be executed in this case.
For a detailed description of how to operate the X Feeder Test Station, refer to the Job Guide "X
Feeder Test Station " (German [00196352-xx], English [00196353-xx], other languages on re-
quest).