JM-100使用说明书 - 第10页
2- 13 - 2 继续返回原点 ···································· ······················································ 2- 11 9 2- 13 - 3 继续生产 ························································································…
第 2 章 生产 ················································································ 2-1
2-1 流程图 ·········································································································· 2-1
2-2 概要 ············································································································· 2-2
2-2-1 生产模式 ·····································································································2-2
2-2-2 生产流程 ·····································································································2-3
2-2-3 生产主菜单的构成 ·························································································2-4
2-3 设备的启动和退出 ··························································································· 2-5
2-3-1 设备的启动 ··································································································2-5
2-3-2 设备的退出方法 ····························································································2-9
2-3-3 停电对策 ··································································································· 2-10
2-3-4 接通电源时吸嘴安装 ···················································································· 2-12
2-3-5 事件画面 ··································································································· 2-13
2-4 预热 ··········································································································· 2-14
2-4-1 初始画面 ··································································································· 2-14
2-4-2 条件设置 ··································································································· 2-15
2-4-3 运行内容 ··································································································· 2-16
2-5 通过模式 ····································································································· 2-17
2-6 文件操作 ····································································································· 2-20
2-6-1 打开（读入文件） ······················································································· 2-20
2-6-2 保存 ········································································································· 2-21
2-6-3 另存为 ······································································································ 2-21
2-7 生产准备 ····································································································· 2-22
2-7-1 设置基板 ··································································································· 2-22
2-7-2 元件供应部分的准备 ···················································································· 2-30
2-7-3 ATC 的准备 ································································································· 2-32
2-7-4 准备多针引脚矫正治具 ················································································· 2-34
2-8 生产画面 ····································································································· 2-35
2-8-1 生产画面的启动 ·························································································· 2-35
2-8-2 生产条件画面 ····························································································· 2-36
2-8-3 生产开始 ··································································································· 2-42
2-9 生产管理信息（窗口） ··················································································· 2-58
2-9-1 生产管理信息 ····························································································· 2-58
2-9-2 生产管理信息的管理 ···················································································· 2-66
2-10 生产程序 ··································································································· 2-67
2-10-1 设置元件数 ······························································································· 2-67
2-10-2 编辑数据 ·································································································· 2-70
2-10-3 检查生产程序 ···························································································· 2-79
2-10-4 重试列表 ·································································································· 2-81
2-11 生产辅助 ··································································································· 2-92
2-11-1 支援准备 ·································································································· 2-92
2-11-2 确认贴片点 ····························································································· 2-104
2-11-3 检测激光高度 ·························································································· 2-108
2-12 工具 ········································································································ 2-116
2-12-1 操作选项 ································································································ 2-116
2-12-2 显示项目设置 ·························································································· 2-116
2-13 生产时的各项处理 ······················································································ 2-118
2-13-1 ZA 轴 16mm 高度的动作条件 ······································································ 2-118
2-13-2 继续返回原点 ·························································································· 2-119
2-13-3 继续生产 ································································································ 2-120
2-13-4 归还吸嘴 ································································································ 2-128
2-13-5 设备信息的取得 ······················································································· 2-130
2-13-6 摄像机跟踪贴片位置 ················································································· 2-132
2-13-7 摄像机跟踪吸取位置 ················································································· 2-133
2-13-8 滑动贴片 ································································································ 2-135
2-14 生产时的错误处理/暂停 ················································································ 2-137
2-14-1 发生错误 ································································································ 2-137
2-14-2 无元件 ··································································································· 2-141
2-14-3 标记识别错误 ·························································································· 2-144
2-14-4 打开安全盖（安全罩） ·············································································· 2-146
2-14-5 供料器台架下降 ······················································································· 2-147
2-14-6 送料器浮动检测 ······················································································· 2-147
2-14-7 保护元件 ································································································ 2-148
2-14-8 暂停时的无元件补满功能 ··········································································· 2-150
2-14-9 贴片基板面高度测量 ················································································· 2-151
2-14-10 生产开始时的检查 ·················································································· 2-158
2-14-11 循环停止 ······························································································ 2-160
2-14-12 带回元件发生错误 ·················································································· 2-160
2-14-13 引脚（管脚）的长度不同(元件用尽) ··························································· 2-161
2-14-14 识别结果显示功能 ·················································································· 2-162
2-14-15 图像识别异常 ························································································ 2-169
2-15 FCS（选购项） ·························································································· 2-175
第 3 章 维护 ················································································ 3-1
3-1 日常检查项目一览 ··························································································· 3-1
3-1-1 气压、排水瓶 ······························································································3-3
3-1-2 真空发生器压力 ···························································································3-4
3-1-3 管道及接头 ·································································································3-5
3-1-4 各单元气缸 ·································································································3-5
3-1-5 空气过滤器（LNC120-8 Head） ·····································································3-6
3-1-6 传送带 ·······································································································3-8
3-1-7 传送滑轮，输送辊 ························································································3-9
3-1-8 支撑板 ·······································································································3-9
3-1-9 弯脚固定单元 ······························································································3-9
3-2 清扫 ··········································································································· 3-10
3-2-1 XY 轴直动单元 ·························································································· 3-10
3-2-2 各种传送传感器 ························································································· 3-11
3-2-3 CAL 块 ···································································································· 3-12
3-2-4 激光校准传感器 ························································································· 3-13
3-2-5 高度测量装置(HMS) ··················································································· 3-14
3-2-6 吸嘴 ········································································································ 3-15
3-2-7 吸嘴外圈 ·································································································· 3-17
3-2-8 ATC 单元 ································································································· 3-18
3-2-9 供料器台架 ······························································································· 3-18
3-2-10 统一更换台车 ···························································································· 3-19
3-2-11 台架升降机 ······························································································· 3-19
3-2-12 OCC（偏光滤光片） ·················································································· 3-20
3-2-13 风扇马达过滤器 ························································································· 3-21
3-2-14 3D 传感器盖罩玻璃 ···················································································· 3-22
3-2-15 引脚矫正单元 ···························································································· 3-22
3-2-16 弯脚固定单元 ···························································································· 3-23
3-2-17 多针引脚矫正单元 ······················································································ 3-24
3-3 注油 ··········································································································· 3-25
3-3-1 XY 轴直动单元 ·························································································· 3-25
3-3-2 X/Y 轴滚珠丝杠 ························································································· 3-26
3-3-3 传送螺旋轴 ······························································································· 3-27
3-3-4 传送导轴 ·································································································· 3-27
3-3-5 驱动轴 ····································································································· 3-27
3-3-6 滚珠丝杠和花键轴 ······················································································ 3-28
3-3-7 支撑台 ····································································································· 3-29
3-3-8 统一更换台车 ···························································································· 3-29
3-3-9 台架升降机 ······························································································· 3-30
3-3-10 传送停止挡块 ···························································································· 3-30
3-3-11 弯脚固定单元 ···························································································· 3-31
3-3-12 CY 轴 ······································································································ 3-31
3-3-13 Z 轴导轨 ·································································································· 3-32
3-4 消耗品列表 ·································································································· 3-37
3-5 推荐定期更换部件 ························································································· 3-37
3-6 使用润滑油、油 ···························································································· 3-37
3-7 更换多针引脚矫正治具单元 ············································································· 3-38
第 4 章 制作生产程序 ···································································· 4-1
4-1 流程图 ·········································································································· 4-1
4-2 环境设置 ······································································································· 4-2
4-2-1 用户组 ········································································································4-2
4-2-2 显示语言设置 ·······························································································4-5
4-2-3 调整日期和时间 ····························································································4-6
4-3 制作生产程序 ································································································· 4-7
4-3-1 启动生产程序编辑 ·························································································4-7
4-3-2 生产程序的制作步骤 ······················································································4-8
4-3-3 基板数据 ·····································································································4-8
4-3-4 贴片数据 ··································································································· 4-36
4-3-5 元件数据 ··································································································· 4-47
4-3-6 吸取数据 ································································································· 4-112
4-3-7 数据完成状态 ··························································································· 4-118
4-3-8 数据一致性检查 ························································································ 4-119
4-4 优化 ·········································································································· 4-120
4-4-1 设置优化条件 ··························································································· 4-120
4-4-2 执行优化 ································································································· 4-131
4-5 其他功能 ···································································································· 4-138
4-5-1 编辑 ······································································································· 4-138
4-5-2 工具 ······································································································· 4-154
4-5-3 列表画面的功能 ························································································ 4-163
4-5-4 示教 ······································································································· 4-166
4-5-5 环境设置 ································································································· 4-190