JM-100使用说明书 - 第9页

第 2 章生产 ················································································ 2-1 2- 1 流程图 ·········································································································· 2-1 2- 2 概…

为了安全使用机器

第 1 部基本篇

第 1 章装置概要 ·········································································· 1-1

1-1 本装置概要 ···································································································· 1-1

1-1-1 前言 ···········································································································1-1

1-1-2 特长 ···········································································································1-2

1-1-3 特性 ···········································································································1-4

1-1-4 系统构成 ·····································································································1-5

1-1-5 缩写的说明 ··································································································1-7

1-1-6 本装置的构成 ·······························································································1-8

1-2 本装置的构造 ······························································································· 1-10

1-2-1 基板传送部分的构造 ···················································································· 1-10

1-2-2 元件供给部分的构成 ···················································································· 1-11

1-2-3 Head 单元的构成 ························································································· 1-14

1-2-4 R-ATC 单元的构成 ······················································································· 1-17

1-2-5 图像识别装置(3D 传感器)的构成 ····································································· 1-21

1-3 机械规格 ····································································································· 1-22

1-3-1 机械尺寸与重量 ·························································································· 1-22

1-3-2 贴片精度 ··································································································· 1-23

1-3-3 其他 ········································································································· 1-24

1-3-4 X, Y, Z, ZA, θ 轴的说明 ·················································································· 1-25

1-4 电气规格 ····································································································· 1-26

1-4-1 与外部装置的接口 ······················································································· 1-27

1-5 对象元件及元件包装方式 ················································································ 1-29

1-6 印刷基板规格 ······························································································· 1-33

1-7 定心系统 ····································································································· 1-38

1-8 基本操作 ····································································································· 1-43

1-8-1 画面构成示例 ····························································································· 1-43

1-8-2 显示装置及输入装置 ···················································································· 1-44

1-8

-3 操作方

法 ··································································································· 1-48

1-8-4 菜单、功能按钮 ·························································································· 1-53

1-8-5 简易事项显示画面 ······················································································· 1-63

1-9 文件的操作 ·································································································· 1-65

1-9-1 新建 ········································································································· 1-65

1-9-2 打开（读入文件） ······················································································· 1-65

1-9-3 保存 ········································································································· 1-66

1-9-4 另存为 ······································································································ 1-67

1-9-5 文本文件输出 ····························································································· 1-69

1-9-6 设备信息的取得和保存 ················································································· 1-72

1-9-7 保存图像数据 ····························································································· 1-78

1-9-8 生产程序初始文件夹 ···················································································· 1-79

1-9-9 文件管理 ··································································································· 1-80

1-9-10 硬件安全拆卸 ···························································································· 1-81

1-10 C 盘的更新操作 ··························································································· 1-82

第 2 章生产 ················································································ 2-1

2-1 流程图 ·········································································································· 2-1

2-2 概要 ············································································································· 2-2

2-2-1 生产模式 ·····································································································2-2

2-2-2 生产流程 ·····································································································2-3

2-2-3 生产主菜单的构成 ·························································································2-4

2-3 设备的启动和退出 ··························································································· 2-5

2-3-1 设备的启动 ··································································································2-5

2-3-2 设备的退出方法 ····························································································2-9

2-3-3 停电对策 ··································································································· 2-10

2-3-4 接通电源时吸嘴安装 ···················································································· 2-12

2-3-5 事件画面 ··································································································· 2-13

2-4 预热 ··········································································································· 2-14

2-4-1 初始画面 ··································································································· 2-14

2-4-2 条件设置 ··································································································· 2-15

2-4-3 运行内容 ··································································································· 2-16

2-5 通过模式 ····································································································· 2-17

2-6 文件操作 ····································································································· 2-20

2-6-1 打开（读入文件） ······················································································· 2-20

2-6-2 保存 ········································································································· 2-21

2-6-3 另存为 ······································································································ 2-21

2-7 生产准备 ····································································································· 2-22

2-7-1 设置基板 ··································································································· 2-22

2-7-2 元件供应部分的准备 ···················································································· 2-30

2-7-3 ATC 的准备 ································································································· 2-32

2-7-4 准备多针引脚矫正治具 ················································································· 2-34

2-8 生产画面 ····································································································· 2-35

2-8-1 生产画面的启动 ·························································································· 2-35

2-8-2 生产条件画面 ····························································································· 2-36

2-8-3 生产开始 ··································································································· 2-42

2-9 生产管理信息（窗口） ··················································································· 2-58

2-9-1 生产管理信息 ····························································································· 2-58

2-9-2 生产管理信息的管理 ···················································································· 2-66

2-10 生产程序 ··································································································· 2-67

2-10-1 设置元件数 ······························································································· 2-67

2-10-2 编辑数据 ·································································································· 2-70

2-10-3 检查生产程序 ···························································································· 2-79

2-10-4 重试列表 ·································································································· 2-81

2-11 生产辅助 ··································································································· 2-92

2-11-1 支援准备 ·································································································· 2-92

2-11-2 确认贴片点 ····························································································· 2-104

2-11-3 检测激光高度 ·························································································· 2-108

2-12 工具 ········································································································ 2-116

2-12-1 操作选项 ································································································ 2-116

2-12-2 显示项目设置 ·························································································· 2-116

2-13 生产时的各项处理 ······················································································ 2-118

2-13-1 ZA 轴 16mm 高度的动作条件 ······································································ 2-118

2-13-2 继续返回原点 ·························································································· 2-119

2-13-3 继续生产 ································································································ 2-120

2-13-4 归还吸嘴 ································································································ 2-128

2-13-5 设备信息的取得 ······················································································· 2-130

2-13-6 摄像机跟踪贴片位置 ················································································· 2-132

2-13-7 摄像机跟踪吸取位置 ················································································· 2-133

2-13-8 滑动贴片 ································································································ 2-135

2-14 生产时的错误处理/暂停 ················································································ 2-137

2-14-1 发生错误 ································································································ 2-137

2-14-2 无元件 ··································································································· 2-141

2-14-3 标记识别错误 ·························································································· 2-144

2-14-4 打开安全盖（安全罩） ·············································································· 2-146

2-14-5 供料器台架下降 ······················································································· 2-147

2-14-6 送料器浮动检测 ······················································································· 2-147

2-14-7 保护元件 ································································································ 2-148

2-14-8 暂停时的无元件补满功能 ··········································································· 2-150

2-14-9 贴片基板面高度测量 ················································································· 2-151

2-14-10 生产开始时的检查 ·················································································· 2-158

2-14-11 循环停止 ······························································································ 2-160

2-14-12 带回元件发生错误 ·················································································· 2-160

2-14-13 引脚（管脚）的长度不同(元件用尽) ··························································· 2-161

2-14-14 识别结果显示功能 ·················································································· 2-162

2-14-15 图像识别异常 ························································································ 2-169

2-15 FCS（选购项） ·························································································· 2-175

第 3 章维护 ················································································ 3-1

3-1 日常检查项目一览 ··························································································· 3-1

3-1-1 气压、排水瓶 ······························································································3-3

3-1-2 真空发生器压力 ···························································································3-4

3-1-3 管道及接头 ·································································································3-5

3-1-4 各单元气缸 ·································································································3-5

3-1-5 空气过滤器（LNC120-8 Head） ·····································································3-6

3-1-6 传送带 ·······································································································3-8

3-1-7 传送滑轮，输送辊 ························································································3-9

3-1-8 支撑板 ·······································································································3-9

3-1-9 弯脚固定单元 ······························································································3-9

3-2 清扫 ··········································································································· 3-10

3-2-1 XY 轴直动单元 ·························································································· 3-10

3-2-2 各种传送传感器 ························································································· 3-11

3-2-3 CAL 块 ···································································································· 3-12

3-2-4 激光校准传感器 ························································································· 3-13

3-2-5 高度测量装置(HMS) ··················································································· 3-14

3-2-6 吸嘴 ········································································································ 3-15

3-2-7 吸嘴外圈 ·································································································· 3-17

3-2-8 ATC 单元 ································································································· 3-18

3-2-9 供料器台架 ······························································································· 3-18

3-2-10 统一更换台车 ···························································································· 3-19

3-2-11 台架升降机 ······························································································· 3-19

3-2-12 OCC（偏光滤光片） ·················································································· 3-20